Imishini Yokuphrinta Amabhasi Ezentengiselweni | Ukubhala Ngokuzwana Kwamashini We-UV

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Imishini Yokuphrinta Emigqambezini Yeglasu Yezindawo Zokusebenza Ngokugcina

Imishini yeglasu yezindawo zokusebenza ye-NOVA iyaphrinta izithombe ze-UV zokulinganisa kakhulu ngqo kumigqambe yeglasu, ngaphandle kokusetshenziswa kwemibhalo nezicabha zokubhala. Itheknoloji yayo yekhanda eyodwa nesikhundla sokulungisa ukuthi igqambe libe yisikwele siyaphrinta izithombe zokugcina konke ngokuphelele ngokwanele kumigqambe emine amashumi amane ngomuzuzu, kusukela kumigqambe emingqambe kuya kumigqambe emihlanu. Umphakathi wamazwe weNtshona Afrika wokufaka imifino wasebenzisa le mshini futhi wabeka ububi bezindlela zokuhlela ngama-48% nakuba wabeka ukusetshenziswa kwamanzi ngama-90% kulokho okwenzekile kule ndlela yokuqala yokubhala ngamanzi. Ukulungiswa kwayo ngokushesha ngamaphepha e-UV kuvumela ukuthi amigqambe ibe nemithi yazo kanye nokubaluleka kwezindawo zokuphakatha ngokushesha, ngaphandle kokusetshenziswa kwemithi yokulungisa. Isikhundla sakho sokuphakamisa inkomo isivumela inkomo iphrintwe kumigqambe engafani noma yimuphi umgqambe, isivumela ukuthi iphrintwe kusuka kuma-1000 ukuthi ingahleli. Amagqambe okususa ngokushesha namasethi okuchaza amagqambe ayisithathu amizuzwana ngaphansi kwezinye izinhlobo. Ngokubhalwa kwezindawo zokujabula ngaphandle kwekhaya, imishini ye-NOVA yophrinta iyahlala yisebenza ngokuphelele kunezindawo eziningi zokusebenza.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umbhali we-olive oil wabona ukuthi isikhumba sakhe sibuyela kumakhanda amahle

Umphambili we-olive oil e-Italy wabuyisela amabhayile ayesifunda ngokusebenzisa i-machine yoku-bhrinta yamaphakathi ye-glass yase-NOVA ukuze wenze indlela eyodwa yokubhrinta ngaphandle kwe-label, enobuchwepheshe. I-machine yabhrinta umbala omhlophe, ogold, nokuvamisa okungavamiseki ngqo kumabhayile amashumi ayisihlanu (500ml) esikwere ngomzuzu wama-35. Ukubhrinta ngqo kususa ukuthi amabhayile abhaleka kuzindawo zokuchitha noma kuzindawo zokuphuma kwamandla, okungaba yinkululeko eyadlula. Idatha yebhizinisi yathola ukuthi kukhona ukuphakama kwezilivu ngama-22% emva kokuguqula umkhondo, okuthiwa ukuthi kuyinto yokubhrinta ngqo yokukhomba ukuthi kuyisikhumba esihle. Ink ya-mbhalo yomhlophe enobuchwepheshe kakhulu yasendula ubuchwepheshe bokubhrinta ngokusebenzisa i-silk screen kodwa ngaphandle kokuthenga izindlela zokusebenza. Ukuguqula umkhondo ozokwenza ngokuthenga nekugcina amabhayile angama-50,000 aya kwenza ngamizuzwana eminye. Umphambili wabuyisela umkhondo wokubhrinta ngqo kuma-SKU amashumi, futhi wabhekisa ukuphakama kwezilivu ngama-15% kusukela ekutheni kubonakala kahle kanye nokuthi akukho wasta yamabhayile.

I-printer yamabhayile we-pharmaceutical glass iyinika ukuthi kufanele kubhalwe ngokuphelele

Umphakeli wamaphutha wezilungileyo eJalimane wasebenzisa imishini yokuprinta amaphutha emithi yaseNOVA ukuze iprinte amagama amahlanu asekhaya neemaki yebhakhodhi kwezivili zezivakasini. Imishini yayisebenza ngamaphutha amashumi ayisihlanu ngomzuzu nangokuphathwa kwesibonelo sokubona ngokuphelele, futhi yavumela ukuthi isibonelo sokubona sibe yisigaba sesikhathi esingaphezu kwe-99.99%. Isikhumba esisewaphakelwe kwezindawo zokusebenza ngokuphelele (cleanroom) esinamandla okuhlanganisa izinye zezinto ezinkulu (HEPA-filtered positive pressure) sibekwe ukuze sibophelele kwezinto ezinkulu zokusebenza ngokuphelele (particle control) ngokufanele kwe-ISO Class 7. Amakhemikhali we-UV ongenani ukuthi zizwe kusuka kwezinto zokudla zavumelwe ukuze zisetyenziswe kuzo izinto zokudla ngokungadluliswa. Imodiya yezinto ezinguququkayo yasendleleni yasenziwe yinkqubo yokuqonda nokulandela (Track & Trace server), iprinta amagama abhekwa ngokwesibonelo (human-readable text) neemaki ze-Data Matrix. Lokhu kucabanga kwezindawo zokuprinta ngokugcina (in-line digital printing) kususela ukuthi kufuneka kubhekwe izimpahla zokuchaza (labeling machines) ngokwahlukile, futhi kunciphisa indawo yokusebenza ngama-40%. Ngokuphatha kwezindlela zokusebenza ngokusha (emergency production scaling), ubukhulu bakho bokuguqula (flexibility) buyavumela ukuthi kwenziwe ngokusha ukudibanisa amaphutha amasha ngokusha ngaphandle kokuthintwa kwamaphakela.

Umduli wezindawo zokuphatha izilungileyo zokuphatha (Luxury Spirits Distillery) uyabhekisa ukuprinta ngokugcina kwezindawo zokusebenza (Industrial Digital Printing)

Indistilari yemphakathi yaseKaribiya yasetyenzisa isikhombisi semithi yesigubhu seNOVA ukuhlukanisa umkhakha wabo wezinkampani. Babhala izinto eziyisisekelo zomhlaba zokuphepha ngamathuba amaningi kumithi wesigubhu esihlukile ngokuphepha kwe-25 ngomzuzu. Inkampani yobuchwepheshe yobuchwepheshe ababona ngokuhlela izitsha zomhlaba, okukhuthaza kakhulu ukubuka kwabantu umkhakha wokufika kwezinkampani. Inkinga yokuqinisa yase-UV yayikwazi ukuzimela kwezinsuku zokuphepha nezinsuku zokuphepha kwezibuko zokuhlala kwezibuko ngaphandle kokuvula. Ngoba babhala ngokufuna, indistilari yahlula umkhakha wemithi eyisisekelo kusukela kuma-3 ngomnyaka ku-1 usuku, okukhulula i-$200,000 kwezimali zokusebenza. Izinhlangano ezincane ezazifuna ukuthi zibe nge-10,000 ngokuphepha kuzoba zingcono ngokuphepha kwe-500, okukhuthaza ukuthi kubhekwe kwezinkampani eziyi-6 ngomnyaka. Amaphuzu okubuka kwezinkampani okunakekwe ngokubhala kwezinkampani akhuthaza ukuthi abantu bakhumbule inkampani ngokuphepha kwe-18.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Imakhi Yesilindile Se-Inkjet Se-UV Se-ECO-6
(EPSON I1600 Series)

INDABA YOKUBUKA

DIGITUBE Isigubha Esincinci Lwamathuluzi lwesiNkabi we-UV
(EPSON I1600 Series)

INDABA YOKUBUKA

ULTRA Isigubha Esincinci LwesiNkabi we-UV
(RISO CF3R Series)

INDABA YOKUBUKA

TURBO 2-8 Imibala Isililo Sezindlela

Umbhalo wemibhobho yeglas iyaphindeka ngokusebenzisa teknoloji yedijithali, futhi imishini yokuprinta imibhobho yeglas yaseNOVA Inkjet Technology ibuyela emkhakheni walesi sikhundla. Ngaphandle kwezindlela zezintandokazi ezisemthwakathini, izilayini, nezinkumbulo zokuvula, imishini yethu iyaprinta ngqo kweglas ngezinkhawulo ezingavulwa ngokusha kwe-UV ezivulwa ngemizuzwana eminye. Lesi sikhundla sokuprinta ngqo kweglas sisebenza kusukela ekubeni isikhumba sikhumelele, sikhumelele kakhulu, futhi singavunyelwe ngokuphelele ngaphandle kokugxila kwamabhelu. Emasithili we-Soju eKholeni, imishini yaseNOVA yokuprinta imibhobho yeglas yasezinsuku eziyisikhombisa ziyahlanganisa imibhobho eyi-200 yemilion ngomnyaka ngenkathi yezindawo zokusebenza ziyi-97.8%. Isikhundla sokuhlanganisa kwe-printer sikhuluma ngokuphelele nesikhundla sesibili sokufaka amasimbi, kusukela kwezinkumbulo zokusha kweziflamu kuya kwezinkumbulo zokusha kwe-plasma, ukuze kubhekwe ukugxilwa kweglas yonke. Isikhundla sakwaNOVA sokuphatha umbala, esebenzisa umshumo wokubhala umbala, uyaphatha umbala wokumkhiwa ngokuphelele kwi-Delta E 1.5 ngeminyaka yonke kanye nezindawo zokusebenza. Izihlangothi zokusebenza ngokuphelele zemishini kanye nezihlangothi zokuvikela ziyadlula kwezindawo zokusebenza ezinomthwakathi noma ezinomhlatshwa, ziyaphatha isikhundla sokusebenza esingapheleli kunezikhathi zokusebenza eziyi-15,000. Ngokudijithalisa umbhalo, abasebenzisi bokubhoba bayathola ubukhulu obungapheliyo bekukhetha, kubangela ukuthi kwenziwe ngokuphelele kanye nokuthi kwenziwe ngokuphelele kwezindawo ezifanele, okufanele kwezinkinga zokusebenza kwezinsuku zokwakhiwa kanye nokuthi kwenziwe ngokuphelele kwezinkinga zokuthi kwenziwe ngokuphelele.

Imibuzo Evame Ukubuzwa

Umbhalo wamanje ubhala kumithi esihlukile njani?

I-printer ye-NOVA iyasebenzisa i-auto-focus enguququkayo ne-software esichazela iprofile ya-3D yebhodle, ishambisana indawo yebhekhili ukuze ishambisane nokuqondwa kwe-circumference yebhodle, nokho kubizwa ngokuthi kuneziprofile ezinkulu.
Yebo, i-UV ink iyakhelwe kuglashe futhi iyaphatha i-pasteurization empi yezinkulungwane eziyisikhombisa 70°C, amabhodle okususa amabhodle ngamandla, futhi izivivinyo zemibhodle yemithi. Amabrewery ayavumela iziprinti zethu ngemiphakathi yezinkulungwane eziyisikhombisa 50 zokususa amabhodle ngokomthetho wokusebenza, ngokuthi ayizindaba zokuthola ukuthi ziyaphakanyiswa ngokwesifundo se-ASTM.
Ukuthola kwezinhlobo zokusebenza kuyaphila phakathi kwezinkulungwane eziyisikhombisa 25 kanye nezinkulungwane eziyisikhombisa 50 zebhodle ngeminithi, kusukela kwezinhlobo zokuphrinta kanye nezinhlobo zebhodle. Umphakeli we-wine uyathola izinkulungwane eziyisikhombisa 45 zebhodle ngeminithi kwezinhlobo zokuphrinta zezinkulungwane eziyisikhombisa 360-degree. Ukuthola okuphelele kuvumelwa ngokuphrinta kwezinhlobo zokuphrinta zokufana nabezinhlobo zebhodle zakho.
Ngokuqinisekile. Sinikeza amathuluzi ashintshekayo namaphrofayli esofthiwe amabhodlela ayindilinga, ayisikwele, nawayimibhoshongo. Isitshalo sezimonyo senza kube nemibono eyishumi ehlukene ngamabhodlela emshinini owodwa, sishintshe phakathi kwayo ngemizuzu engaphansi kwemine sisebenzisa izindlela zokupheka ezilungiselelwe kusengaphambili.
Ukuqeda amalebula ephepha, izinto zokunamathela, ne-foil kunciphisa isisindo sokupakisha nokulahla izinto. Inqubo yethu isebenzisa i-UV LED curing, inciphisa ukusetshenziswa kwamandla ngo-70% uma kuqhathaniswa nama-thermal label dryers. Uyinki awunawo ama-VOC, futhi ingilazi ephrintiwe ihlala iyingxenye eyodwa ukuze isetshenziswe kabusha kalula.

Umthombo omngangathu

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Ubufakazi Bamakhasimende

UJean-Luc Moreau

Siphrinta amabhodlela ewayini angu-30 000 nsuku zonke emshinini wethu we-NOVA. Ikhwalithi yokunyathelisa ngqo iyamangalisa futhi isibe uphawu lomkhiqizo wethu. Sesiye sanciphisa izindleko zempahla yokubeka uphawu ngama-$45,000 ngonyaka futhi sanciphisa ukuvalwa komugqa ngenxa yokuxinana kwezimpawu. Umshini uyisikhungo senzuzo.

Fiona Clark

Indistilari yethu yaphinda yasuka kusikrini yokuprinta kusendleleni yaseNOVA. Manje sibhala amabhasi okugcina okukhulu ngomnye wezinyanga, sokuprinta imibhasi engu-1,200 kuphela ngalinye. Ukubheka kweminkwane yomthubi wemvelo nekuvulwa kwesikhumba kuyafana nokubheka kweminkwane yamakhari emkhaya. Sibhala isikhundla sokuthengiswa ngokuphakeme ukususa isikhundla sokuthengiswa.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
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umkhakha wokuphrinta amabhodlela we-glass umkhakha wokuphrinta amabhodlela we-glass umkhakha wokuphrinta amabhodlela we-glass owenziwa ngokuzenzakalelayo umkhakha wokuphrinta amabhodlela we-glass owenziwa ngendlela yesithemba umkhakha wokuphrinta amabhodlela we-glass ngokuphrinta kwe-hot stamping umthengisi wamabhodlela we-glass wokuphrinta izinkothama zokuphrinta amabhodlela we-glass imishini yokuphrinta amabhokili we-glass yezindustria imishini yokuphrinta amabhokili we-glass yezindustria umthwali wamabhokili we-glass okuphrinta
ukuhlanganisa Kwesikhumba Esisodwa Neukuthinteka Kwesikhumba

ukuhlanganisa Kwesikhumba Esisodwa Neukuthinteka Kwesikhumba

Ukuphrinta imibhalo yebhizinisi emaglasini kufuna ukubhalwa kwamaphoto amahle kwezinyathelo ezingenabomvu. I-profilometer yelazer ye-NOVA iphrinta isikhumba sokubhala futhi iyakha isikhumba sesiqhelo se-3D. Isiprojekthi se-RIP sishintsha umfanekiso ngokushesha ukuze lapho kubhaliwe kumaglasini okwesikhumba, kubonakala kahle. Indawo yezinkampani zemithombo yezinsuku zayisebenzisa lokhu ukubhala isithombe sembhalo esihle kwezinhlobo zemaglasini ezinamaphuzu amaningi, okunqamuka kakhulu ngezincamtho zokubhala ngokwesikhumba. Lokhu kushintsha ukubhala kwezindawo zokubhala ukusobala ukuthi kuzoba kuhle kwezinyathelo ezinamaphuzu. Lokhu kunciphisa isikhathi sokuvula kusukela emaholinde kusukela emasekondi, njengoba abasebenzi abanamandla akasewu kushintsha ngokwesikhathi ngokwesikhumba sokubhala. Umphumela uyisikhathi sokubhala esihle kakhulu esikhethekile kakhulu kwezinhlobo zemithombo futhi kunciphisa ukuthi izinto zizofutshwa kwenye kungaphezu kwe-0.2%.
I-Plasma Yokugcina Nokugcina Ukuthanda

I-Plasma Yokugcina Nokugcina Ukuthanda

Ukuhlanganisa inkhulu kahle kwe-glass kudinga ukuthintela imithwalo yomfanekiso. Isikhombisi sika-NOVA sokubhala amabhokisi we-glass singatholakala nge-“atmospheric plasma treater” esihambisana nayo, okuyisibonelo sokuthintela imithwalo yomfanekiso we-glass ngaphambi kokubhala. Lokhu kususa ukusebenzisa “primer” okusetshenziswa ngokuzenzakale, kunciphisa ukuphuma kwe-VOC futhi ukuthengiswa kwamakhanda. Indawo yokudla isibhakabhaka yasithola ukuthi kukhona ukuvutha kwe-35% kwe-“scratch resistance” emva kokusebenzisa ukuthintela kwe-plasma, okuyisidingo sokubhakabhaka okufuna ukuthi kubhekeke kwezinkumbulo zokugcina emzimbeni wokugcina. Isistimu sifuna ukuthintela ngokuzenzakale imithwalo yoplazma ngokuphatha kwe-line speed, ukuze kutholakale ukuthintela okufanayo. Ngokuhlanganiswa nokubhala inkhulu ka-NOVA eyadluliselwe kwe-glass, ukulangana kuyaphila kwezifundo zika-ASTM zokubhala izigaba ngokuphatha, nokuthola isilinganiso se-5B. Lokhu kubhekisele kwezifundo zokuthintela ezihlanganiswe, ukuze ubhakabhaka bonke, ngaphandle kokuba kunezinkinga zokuthintela, bafumane ukuthintela okufanele ukuthi bakhule kakhulu.
Kukhula Ngokusebenza Kwezimali, Ukungasebenzi Kwezilabel, Ukuthintela

Kukhula Ngokusebenza Kwezimali, Ukungasebenzi Kwezilabel, Ukuthintela

Ukuthi kubhekwa ngokuphelele kwezindawo zokugcina izinto ziyimfundo yezibalo eziningi ukuthi zihlanganise amasithili okuphrinta ngqo emgagweni, futhi isithili sika-NOVA sivumela le nto. Ngokukhishela amabhulayethi emaphepha, amafilimu emaphalastiki, nokuthi kungabi nesikhathi sokuhlanganisa, isiphambano se-CO2 sokubhukha kwisikhathi esinye kususwa ngokuphelele ngamagramu amashumi ayisithupha (18g) ye-CO2. Umphakeli wezilwane zaseSkandinavia wabhalisela ukuthi ngokubuyisa amabhulayethi angu-20 million ngokuphrinta ngqo, abuyisela amathoni angu-360 ase-CO2 ngonyaka futhi abuyisela umsithelo wamabhulayethi owenziwa ukuthi wafikelele emlandelweni. Isithili sethu se-UV LED sithatha i-2.5kW ngokusebenza, lokho kukhulu ngokuphelele ngamashumi ayisithupha (65%) ngaphansi kokuthi kusetyenziswa i-mercury arc curing. Inkhiya ayikho noma yimuphi umthombo we-VOC, lokho kuvuma ubunzima bokuhlanza komoya emkhaya. Ngoba isithili esiphrintiweyo se-glass sibuyela ngokuphelele ngomunye umbala, singena ngokuphelele emlandelweni yokubuyisela. Lezi zinto zinconywa izibalo ukufikisa izinhloso zokugcina izinto ngokuphelele kwezibalo futhi zingaba yizinto ezingavumeleka ukuthi zifikelele emlandelweni yokubuyisela izinto zokuphrinta.