Iziga ezincane zihlukile ukuzigcina? Umshayeli wamashini wokuprinta uv inkjet ongaphambi kuphela uyizigcina ngokushesha

Ukuhlukana Kwemigaqo Engu-Print Ezingu-Run Engu-Small Kwi-Workflow Eziyisisekelo

Kungani Iziga Ezincane Zibopheka Iziphathimandla Ezilandelayo Ze-Analog Ne-Digital

Imithondolo yesikole emuva eyisebenzisa izindlela eziphakeme kakhulu ayisebenzi kahle kakhulu kumaqhezu amancane ngoba ukusetha konke kuthatha isikhathi eside kakhulu kanti kunenzuzo enkulu yokusebenza. Ngendlela yaseNgesi, abasebenzisi kumele bamenye amaphoyinta futhi bahlawule ekukhuliseni, lokhu kuthatha isikhathi. Noma kube khona izinketho zedijithali, akunzima kangakanani ngoba kumele kwenzeke konke okuprepariwe kabefore engenziwa phrinti. Xa kusekelwe kumadinga ongekangoba ama-500, le mikhawulo iqala ngenza imali encane kakhulu. Ngaleso sikhathi, izigaba eziningi zeziprinti zibuyisela lezi zisebenza ngokuphelele noma zifaka amathuba athintekileyo endiza kubangela abaseshameli bakhiphe indlu ngaphambi kokubeka.

Izindleko ezikhethekileyo kanye nokuphazamiseka Kunciphisa umnotho wezimali kumaJob amancane

Ukushintsha kwezinkazimulo emaphiniseni eyisiseko esiphakeme kuthatha kusuka ku-22 ukuya ku-40 imizuzu ngalunye okungekho sebenzi esenziwa. Lokhu kungaba yinkinga ekhona uma kusekelwa kakhulu iziga ezincane ngezinye izinsuku. Imali yokukhula kuphela iyathatha kabili kumesha yokwakha okungenani kumayili angu-1,000. Ngaphandle kokutholiwa kwesilinganiso sokudala okuncane kakhulu, amakhampini anjalo angabi na mali kulezi ziga eziphansi. Abantu basebhizinisi bathi kahle "amabhrendi afuna ukuprinta ngokudala okuncane nokulungiswa ukuze bafakelane nemali yabo ekuprinteni" kodwa izixhobo zalesi sikhathi asikwenzeki ukuzisebenzisa lokhu ngaphandle kokuchitha imali ngokukhulu.

Ubukhulu Bekhono Nezindleko Zomthekwane Kumaqondo Engaphambi Kwemfundo Ye-Digital

Kokubili ukuphrinta kwe-offset nokushicilelwa kwesikrini kudinga izandla ezinolwazi ukuze zihambisane nemibala futhi zilungise imishini yokunyathelisa, okuhlanganisa izindleko zabasebenzi ikakhulukazi lapho ukukhiqizwa kufushane. Empeleni, izindlela zokunyathelisa zendabuko zikhiqiza imfucuza engaphezu kwamaphesenti angu-18 kuya kwangu-25 uma ziqhathaniswa nezindlela zokucindezela ezidijithali phakathi nalezo zikhathi zokuqala zokulungiselela nokulinganisa. Lolu hlobo lokulahla izinto aluseyona into eyanele lapho izinkampani zidinga yonke into ukuze zizuze. Yikho-ke sibona izitolo eziningi ziguqula zibe amaphrinta e-UV inkjet. Zisingatha imisebenzi esheshayo kangcono kakhulu futhi zivumela abakhiqizi ukuba bahlale benokuncintisana ngaphandle kokudela ikhwalithi noma ukusebenzisa izinto ezilahlwayo ngokweqile.

Indlela Ubuchwepheshe Bokuphrinta I-Inkjet Ye-UV Esebenzisa Iphasiwedi Eyodwa Obuxazulula Ngayo Izinselele Zesikhathi Esifushane

Ukushintsha umsebenzi ngokushesha ngaphandle kokudinga ukuhlelwa kabusha kwemishini

Amaphrinta e-UV inkjet ngomdodi wokuphrinta kuye kuphela ayisusa lezilingo ezinde ekuthintekayo okunakekela izinhlelo zokuphrinta ezihlelekile. Izindlela zokuphrinta nge-screen na-offset zidinga izilungiso ezahlukene kwi-templates, kodwa izinhlelo ezidijithalise kuyishintsha phakathi kwezinkululeko ezahlukene ngaphandle kokugcina. Umsebenzisi uvale amafayela amasha emodeli kusistimu ngemuva koko konke ke kusebenza kahle ngoba i-UV lamps ayishiya indawo futhi amabhedi akhala ayidingi ukubuyiselwa. Ngokwesicwangciso sikaPiriz ngo-2023, le ndlela isusa ixesha lokushintjiswa ngamathuba angu-75% kunazo izendlela ezindala. Lokhu kusho yini ngempela? Izikhala ezincane zibonakala ngoku zingaba nemali yokufa. Indlu yesithala ingaphepha izinto ezingu-10 ngalinye ukuhamba kakhulu kuma-thousands ngokwenzeka.

Isivinini se-One-Pass UV Printer Sivumela Ukuphrinta Okusheshayo Ngamathuba Angu-70% Kunye Nezinhlelo Eziningi Izimboni

Ngokulungisa inkuni ngokushesha ngenkathi ikhona yekhanda iphinde iphinde kabusha, lezi ziprinta zifinyelela izivinini ezingaphezu kuka-300 feet ngeminithi—70% ngokushesha kunazo eziningi ngokuxhumaniseka noSmithers 2024 digital production analysis. Lokhu kusuke kubantu ababili:

• Ukuprinta okuhlanganisiwe – Wonke umdwebo ubuyiselwa njengoko okungelaphaya okungelaphaya
• Isikhathi esiqhubekayo – Izinto ezibhakathini ziqhubeka zihamba phansi kwamandla apholile, amandla aphezulu

Ubunzima buvumela abayikhiwa ukugcwalisa imisebenzi engaphezu kuka-12 emincane ngasinye esizindini esingaphandle kuka-2—3 izinsuku.

Kukhutshaziwe inkuni, isivimvo, nezimali ngasinye isimo

Isisteme sokuphuma kwalokho kusetshenzisa inkampha engu-40% ngaphansi komkhuba wama-analogi angaphambili ngoba kubophelela inqubo yonke into. Futhi xa kufika ekugcineni, lezi zilimi ze-UV LED zidinga kuphela amaxeshe angu-65% okudingekayo zi-tunnels ezinkulu zokususa umlilo ezigcinwa ngazo izindlu zokusebenza eziningi. Kanti ke okwenza uhlelo kungcono kakhulu kukuba khona ukuzimisela. Ngokuzimisela, umuntu owodwa osebenzayo esikoleni angaqhubeka ngezinkinga ezingu-5 ngexesha elinye ekunikezwa ngokusheshayo kunjalo njengalokhu akwakwenzeka ngokushenxekileyo emva kwesikhathi. Lokhu okunye kumele izinhlelo zokwenza izimali zingahlala zihlala zinikeza izimali noma kwezilinganiso ezingaphansi kuka-zibhakhi ezingu-500. Oku kwakwaba yindlela yokuhlala kuhlose izimali kumasebenzi amasheshayo manje kuthatha indlela yokukhokha izimali.

Ukunikezela Ukupheliswa Kwemigomo Engaphezu Kwesimo Nokuzimisela Kunokwenzeka

Ibhuku lokufunda: Inkampani yokupaka iphakethe igcine isilinganiso sangaphandle

Umphakathi wokupakisha ongenelanga emhlabeni waseMidwest wabona uhlelo olukhulu olukhula ngemipha 320% ekushintshweni kwesikhathi esidingekayo ukugcwalisa izisebenzi ngemuva koku shiya i-printers ze-UV inkjet zingaphandle kakhulu noma nezimali ezenziwa ngokuzenzakalela. Lokhu kusungulwe kuhlengiselela ukuthi kunciphise izilungiso ezimbi zokuguquguquka kwiplates ngamashumi angu-92%, okubalulekile kakhulu xa kufuneka uvumele amakhala ngqo kakhulu, kuze kube ngu-99.6% nokuba izigaba ezincane. Lokhu kukhona okubalulekile kakhulu kuma-orders akhethekileyo ahlangene kuma-komphini encane yezempilo ezingafuna izinto azange asebenze ngokushesha. Okwadlala ngama-15 kuphela ngosuku manje ungena kuma-47, ngalunye ulayini olungenani ngamazibini nama-250. Lona ngumgcobo omkhulu wezemisebenzi yabo.

I-RIP enziwa ngokuzenzakalela nemphumela yokuphatha izisebenzi ngendlela efanele yesimo esihlukahlukene

Ukwaloke kwezinhlelo zomshini wokuprinta ngokushesha we-UV inkjet kwenza izindlela ezihlukene ngezinkinga ngemizuzwana engu-38 kuphela okungenani kunazo ebalwa kumashini ngo-2020. Lezi zinhlelo ziqukethe i-RIP engines zenkathi yonke eyenzela ukuthi ihlangane nezidingo zokubeka futhi ethinta inqanawa ngayinye yokubona ubunzima. Lokhu kuthetha yini kubasebenzisi? Bangakwamukela amafayela angaphezu kuka-12 angahlukeneyo emsulusini bahlala usuku onke ngaphandle kokudinga ukuzilondoloza. Ukuzivikela kwaba kususa izikhathi ezimangalisayo phambi kwezinkathazo zokuprinta, kusukela kuzingu-22 izimizuzwana zokuphulaphula kuze kube ngu-ngu-1.5 kuphela manje.

Ukunciphisa isikhathi esisuselwayo: Ukuhlukaniswa kwebala eliphezulu

Iprinta ze-UV eziquka indiza ezigcineni kwezixhobo zokwenza izimboni zifakela ukusebenza kwamandla okuya ku-86% ngokusebenzisa izibonisi zokubuyisela inozeli ezihlenga amacala angama-4,000+ phambi kokuba kube yilapho umsebenzi wasekhankathini udingeke. Lokhu kuhlukana neziboneli eziqukayo ezidinga ukucuthwa ngokunikezelayo ngema-2.5 ngexesha lenkqubo—lo msebeleli owahlukileyo uphazanyiswa iinkqubo eziphakathi kwezimali ezingaphezu kwebhetha encinci engeyikati 500.

Ukuphatha imali ekugcineni inkcazo nendima yokuprinta

Ukuthinta izimoto eziphambili ngezihlabelo ezihlelekileyo, izithombe, nokuthi kusetyenziselwe idatha eyahlukeneyo

Isahluko seprinta esihleli kakhulu sikhula kakhulu ngamanje, sibala ngaproximately 28% yoko kukhokelo lwemali yesifangelelo ngokwesilingo esingenhla kusukela ku-2024. Abantu bayathanda izinto zabo zibekwe ngendlela efanayo ngamanje, kube ngubani na okungaba ubunzima bokuthengisa, ukugcina kwempatho noma izinkcazo zokumemezela ezithetha ngqo kubo. Ngokushesha kweziphazamiso zodlame oluthile, amakhampani angakhaola izinto ezihleli kakhulu kwi-scala enkulu. Sebenzisa izimboni ze-UV inkjet eziquka iphesheni eyodwa umzekelo, zingasebenzi ngaphezu kuka-10,000 yezinhlelo ezahlukene ngalinye igcine isebenza, lokhu kwenza ukuba izigaba ezincane zibe ngeke zilungile ekufakeleni imali. Umlando ophublikiswe ngu-European Federation of Print and Digital Communication ngo-2022 uwaze wafundisa into ethandekayo futhi: izikampini zeprinta eziqinisekisiwe zithola impendulo engu-30% ngaphezulu kubantu kunazo eziyintambo eziphumelelayo.

Ukuzivikela Kwezimbili Zonke Ngokusetshenziswa Kwesistimu Yomkhumbi Oqukethe Ipesheni Eyangena UV Inkjet

Teknoloji ye-UV inkjet eyisemthethweni ivikela izinkala ezingu-98% zasePantone ngokuphambana okukodwa ethintana nokugcina ubukhulu be-1,200 dpi—okubalulekile kumsebenzi wokwakha izinkinga ezingathandabuzekileyo ezidinga iziqhamo zomqamulo noma izimvamvu. Lokhu kususa iziphazamiso ze-CMYK eziphathelene ngokwezindaba, kuvumela abaprinti be-B2B ukulahlaza izilinganiso ezinhlelekileyo ngemini engu-24 kuphela.

Izimphakatsi ze-ROI kubantu abaphumelela kuze kube yilapho emseleni we-B2B yokuprinta ngokulinganiselwe

Iinkampani ezizaqala ukusebenzisa i-teknoloji yesilinganiso esinokuphakanyiswa zibona iziphumo ezihlambulukazi. Iimali yabo eziphakade kwiindlela ezincinci zakhupha ngaphezu kuka-42% kunazo eziphumelelayo ngeendlela zokuprinta ezisetyenziswe kakhulu. Phambili, kusoloko umthengi wesoftware yokuprinta isilinganiso unyuka kakuhle, ufakeza ngaphezu kwesibilli yen-billion ngowe-2026 njengoko kuchazwe kumngeni wasekuhlangothini. Kwiinkampani ezenza ngcono ngoku ngokuzenzekaliswa kwe-UV inkjet, kukhona imikhuba eyenziweyo yokuba uthenge ngamathuba amehlu emasimini aphambili apho isilinganiso sibaluleke kakhulu. Cinga ngezinto ezifana neezikhonkco ezithile zezixhobo zomedical okanye iipaki ethile eziphambili ezingumgangatho ophambili phambi kwamashelfi endaweni yokuthenga.

I-Printer ye-Single-Pass kontra Multi-Pass UV: Iyidinga kangakanani kwiindlela ezincinci zokwakha

Ukulinganisa Isantya, Ukucacisa, nokugcina Umsebenzi

Uphrinta wesilinda se-UV uyenza wonke umsebenzi walo ngokuphindaphindi kumongo, lokhu kusho ukuthi kusabela kabimanje ngama-70 kulinganiselwe kakhulu kuzo zonke izinhlelo ezifana na-zezinye zikaSmithers enguva eledwa. Le zinhlelo ezifana na-zine zahlanza izigaba ze-ink ngokuphindaphindi kumgwa wokuphrinta ukuze bafakazela ubunzima obuhle kakhulu, ngamanye amaxesha aye ekhona kakhulu kuma-1200 dots per inch. Kodwa kukhona isiphazamiso lapha ngoba le minyango inehlukahlukene kakhulu yezinto ezihambayo nezobuchwepheshe ebomini. Okungumqondo othile kakhulu kuzo izinhlelo zesi silinda kukuthi zibeka phansi izinkinga zokulungiswa nokuthatha ixesha elide ekulungiseni ngoba azidingi ukuxhumana okuphindaphindi. Kuzo minyango encane apho ukugcwalisa ngokushesha kubalulekile kakhulu kunazo zonke izinto eziphawulayo, le minyango ihlukahlukane kakhulu ekusebenzeni.

Ifakti	Ama-Printer ase-Silinda ku-UV	Ama-Printer afana na-Silinda ku-UV
Isivinini	300+ amashiti/hora	90–120 amashiti/hora
Ubunzima	600–1,000 dpi	1,200–2,400 dpi
Ukungena	2–4 ihora/iveki	6–8 ihora/iveki

Iindleko Eziphambili Zokusebenzisa: Kungani Okwesinye Kuqhubeka Kuphumelela Ezinceleni Ezincane

Iimali zokusebenza kweprinta ye-UV inkjet enye ihamba ngaphezulu kwemigqa emicancile ngokuthi:

• 55% encane kuneleyise ngamjobe (akukho nqanaba eliqhubekayo lesubstrate)
• inkwenkwe engaphansi kuka-30% kususwa kunciphisa ukulungiselela nokulungiselela
• Iindleko zomsebenzi zihlukaniswe ngama-40% kungekuguquko okunye kwemisebenzi

Kumgca ophantsi kwezintathu ezimbili, izixhobo ezingaphantsi kweziphumela 18–22% iindleko encane ngaphambi komphumela ngokuthi kususwa umsebenzi wokulungiselela phambi kophambi kanye neentaka ezintathini.

Nini Izinhlelo Zokuphinda Kabili Ziyaphila Futhi—kanti Nini Aziphili

Iziprinta ze-UV eziqukethe izikhathi zokuqukatha kuzo okubalulekile ku:

• Ukusebenzisa ngokuthile kumele kube nge-metallic/imibono ye-3D
• Ukupakisha okuphezulu kakhulu kwe-pharmaceutical (¥1,500 dpi)
• Ukudizayina kwegrafu eseqedile ngendlela ethile ngenkulumo ephinde iphinde

Kodwa, 83% yezinkampani ezincane kune-1,000 ezilinganiswe ngo-2023 zange zibonise inqubo enhle yokubuyisela ngokuthe ngesikhathi esisodwa—kudingeka kakhulu amaproduct ethile afuna ukuguqulwa ngokushesha.

Imibuzo Evame Ukubuzwa

Yiziphi izinkinga zezinkampani ezincane ekugcineni kwemisebenzi eyisisekelo?

Izinkampani ezincane ekugcineni kwemisebenzi eyisisekelo ne-digital zihlangana nokwenza izindleko ezikhethekile, ukusebenzisa abasebenzi kakhulu, nokunyashelwa kwemithombo, okwenzela ukuthi le misebenzi ibe engafanelekile.

Singakuthola kanjani isidingo sokudla kancane ngemisebenzi ye-single pass UV inkjet?

Zivumela ukuguqulwa kwezinkampani ngaso sonke isikhathi ngaphandle kokuguqula komkhawulo, zinikeza indlela yokuprinta ngokushesha, kunciphisa ukusetshenziswa kwemipisi, ukusetshenziswa kwezimali, futhi kuthuthukise inqubo yokufa.

Kungani okungcono kwezinhlelo ezingaphansi kwesilinganiso emshenqini wokuphuhlisa izinhlamvu ezincane?

Lezi zinhlelo zikhipha ukulungiswa nokulungiswa okukhathazekile kuthinta ukusebenza kakhulu, izindleko ezincane, nokuthuthukisa ubunzima bokuphuhlisa izinhlamvu ezincane.