Imishini Yokuphrinta Ngokuziphatha | Ukuprodukisa Kwemikhumbuzo Ngokuphelele

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Imishini Yokuphrinta Kwe-Rotary Yokusebenza Emakhaya Okukhulu

Imishini yethu yokuphrinta kwe-rotary eyisisekelo esikhulu isakhiwe ukufaka kahle emakhaya okukhulu yokuproducisa, ibonisa ukuphrinta okulinganayo kwezimbalo eziningi zokuhlela amaphutha emakhaya okwesikole, okwemithambo, okwemilayezini, nokwemakhaya okwesibhakabhaka. Indima yonke yokusebenza ngamashini ayiservho iyabeka ubukhulu bokusebenza ngokuphelele ngezinsuku zombili nezinhlanu, nokuthi isikhathi sokubhekana nesiphelo sokuqala (MTBF) siyaphezulu kwe-8,000 amahora okusebenza. Iyakwakhiwa ngokukhetha ukusetshenziswa kwemikhawulo yokuphrinta kabefore, ukuphrinta, ukuvula, nokukhetha ukuphrinta ngokwehot stamping noma ukubona, ibuka umsebenzi wokuhlela ngokugcina okuphelele owenza ukuthi ukushintsha kwezinto ziyaphansi kwe-70%. Iyakhiwa ngamapharti amakhaya okusebenza, ibonisa ubukhulu bokusebenza ngokuphelele ngezidingo zokushintsha okuncane ukuze kubhekene nokuphela kwezinsizakalo.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umkhaya Wamaphutha Okwemilayezini Uthola Ukusebenza Ngokuphelele

Isibakalisi sesikhumba sezinkampani zokuphakatha izinkampani zasemthethweni zisengeza isithombe sethuba sokubhala esihambisana nesikhumba sakho sokuproducwa kwezivili zokufaka amadragi ngokugcwele. Isithombe sisihambisana ngqo nesiphumo seblow molding, ngaphandle kokusebenzisa izandla phakathi kwesikhumba nesibhala. Isithombe sekolore tatu sibhala amazwi okufaka amadragi nokubhala izindawo zokubhala ngokuthi kuyisibhala esihambisana nezinhlelo zokubhala kwezinkampani zokuphakatha izinkampani, kusukela ekuboniseni ukuthi kuyasebenza ngokwemithetho yezinkampani zokuphakatha emazweni. Isithombe sesikamela sokubhala ngokugcwele sibonisa zonke izivili ukuthi ubhala bukhona ngokwesibhala, futhi sibona ukuthi akukho makhubu okubhala ngokungafanele kwezivili zoku-12 million ozokuproducwa ngonyaka. Ukusengeza kusishaya izivili ngokugcwele kusishaya izivili ngokugcwele ngokuphakama kwe-47% futhi kususa konke okubhekene nokusebenzisa izandla kwezivili zokuphakatha kwezindawo zokuproducwa ezinamandla.

Isibakalisi sesikhumba sokudla sisebenzisa ukuthi kuzokwazi ukuthi kusengiswe ngokugcwele

Umphathi wemibhobho yekhanda yamandla wabuyisela imishini yethu yokuphrinta emhlabathini ukuze abe nesikhundla sokuthi kufanele kubhekwe ngokukhula kweminyaka yezinsuku zokuzalwa. Imishini yayo ene-izikolo zokuphrinta nezinkampani zokuguqula kusho ukuthi kungakwazi ukuguqula phakathi kwezindima zokuphrinta zezinsuku zokuzalwa eziyisikhombisa, kusiza kumshini wabo wokuphrinta okuhambisana nokuthi kufanele kubhekwe ngokukhula. Ukuthi inkhawulo yokuqinisa kwekhanda yamandla nezinkampani zokuphrinta ezifihliwe ngokuphelele ziyisivumelwano nesivumelwano esikhulu sokuxhumana nokudla. Ngeminyaka yezinsuku zokuzalwa, imishini iyasebenza amahora angu-20 ngosuku, ibhala amabhokisi angu-95,000 ngoweke ngokuphakeme kwezinkinga zokulungisa. Ngokulingana nomdondiso wabo wokuphrinta ngendlela yokuqala, ukuthi kufanele kubhekwe ngokukhula kusho ukuthi kuvuze ngokuphakeme ngo-180% futhi ukuthi izindleko zomsebenzi zingaphansi ngo-65% ngosuku. Imishini yavulekile ngokuphakeme kwezinsuku zokuzalwa.

Umphathi wezinto zokugcina kwezinhloso zokugcina kwezinhloso zokugcina

Umkhiqizi wezingxenye zepulasitiki zezimoto wahlanganisa umshini wethu wokunyathelisa we-screen rotary namanye amamojula anezela inani ukuze kube nezinto zokuhlobisa ingaphakathi. Sakha umshini owawunomshini wokuhlanza i-corona, ukuphrinta ngemibala emine, ukuqina kwe-UV, nesiteshi sokushaya uphawu esishisayo, konke kwenziwa ngendlela eyodwa yokusebenza. Lokhu kwahlanganisa izinyathelo ezintathu zokukhiqiza ezihlukene zibe isinyathelo esisodwa, kwanciphisa izinto ezazisasebenza ngo-80% futhi kwanciphisa isikhathi sokucubungula ingxenye ngayinye sisuka emizuzwini engu-3 saya kwemizuzwana engu-45. Uhlelo olushayelwa yi-servo lugcina ukuqondanisa okuqondile phakathi kwezinto zokuphrinta nezama-foil, kuhlangabezana nezindinganiso eziqinile zekhwalithi yezimoto. Lesi sixazululo sandise amandla abo okuhlobisa ngo-220% futhi sabavumela ukuba bathathe izinkontileka ezintathu ezintsha zabahlinzeki bezimoto zeTier-1.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Imakhi Yesilindile Se-Inkjet Se-UV Se-ECO-6
(EPSON I1600 Series)

INDABA YOKUBUKA

UMhlahlo WesiNkqubo ECO Plus Cylinder
(RICOH Gen6 Series)

INDABA YOKUBUKA

ULTRA Isigubha Esincinci LwesiNkabi we-UV
(RICOH Gen6 Series)

INDABA YOKUBUKA

UNIVISUAL-6 AI Ukuphephela UV Conveyor Inkjet Printer
(RICOH Gen6 Series)

Umshini wethu wokunyathelisa we-screen rotary wezimboni uletha isixazululo esiphelele sokuhlobisa esiphelele esenzelwe ukuhlanganiswa nemigqa yokukhiqiza yesimanje esheshayo. Yakhelwe esakhiweni esiqinile sensimbi eshelelayo ukuze isebenze ngaphandle kokudlidliza, isekela iziteshi zokuphrinta ezizimele ezingu-2 kuya kwezingu-8, ngasinye sinokulawulwa okugcwele kwe-servo ukunyakaza kwe-squeegee, ukubeka isakhiwo, nokulungiswa kokuphakama kokuphrinta. Umklamo wayo owenziwe ngamamojula ukuvumela ukuba ulungiselele umshini ngendlela oyifunayo, kusukela ekuprinteni okuyisisekelo kombala owodwa kuya ekuhlobiseni okugcwele kombala omningi ngokucutshungulwa kusengaphambili, ukuqina, ukufakwa uphawu okushisayo nokuhlolwa kwekhwalithi okuzenzakalelayo. I-module ngayinye isebenza ngokuvumelanayo nesistimu ephakathi yokuqondisa ukujikeleza, okudala ukuhamba komsebenzi okuhamba kanyekanye okuqeda ukuphathwa okuphakathi futhi kunciphise izikhathi zokukhiqiza. Umshini wakhelwe izindawo zezimboni, futhi usebenzisa izingxenye eziphambili, ezihlala isikhathi eside ukuze kuncishiswe ukugcinwa futhi kwenziwe isikhathi sokusebenza sibe ngcono. Uhlelo lokulawula olulula luhlanganiswa namapulatifomu e-MES asefektri ukuze kuqashwe ukukhiqizwa ngesikhathi sangempela, futhi ukwesekwa kwezobuchwepheshe emhlabeni wonke kuqinisekisa ukuxazululwa okusheshayo kwanoma yiziphi izinkinga. Kungakhathaliseki ukuthi uhlobisa amabhodlela, amabhodlela, amashubhu, noma izingxenye zezimboni ezenziwe ngezifiso, lo mshini wokunyathelisa we-screen rotary unikeza isivinini, ikhwalithi nokwethenjelwa okudingekayo ukuze umkhiqizo wezimboni ube nokuncintisana.

Imibuzo Evame Ukubuzwa

Ingabe lo mshini ungahlanganiswa nemigqa ekhona yokukhiqiza?

Yebo, izimisini zethu ziyakhiwa ukuthi zihlanganise kwi-line ngeziconveyer, iziblow-molder, izi-extruder, nezinye izinkampani zokuphambuka ngaphambili/ngaphakathi. Ithimba le-engineering yethu liyasebenza ngokwemvelo ekukhuliseni izinhlangano zokuhlanganisa futhi liyakhulisa konke kusendleleni.
Zonke izimisini zifanelele nezifunda zokuvikela ze-CE, ngezinhlangano zokuvikela zonke, izikhombi zelight, nezinhlangano zokumisa umsebenzi ngokushesha. Singasiza ngokufaka izifunda eziningi zezindawo nezinhlangano zokusebenza ngokuphelele kwezinkampani zokubeka amaswidi kwezinkampani zokubeka amaswidi.
Ukuchitha ngosuku ngosuku kufune ukuchitha okuphansi kwezinkampani zokubhala nokubheka ngokwesibonelo. Izintask ezingamaqanda kufune ukuchitha kwezinqamba zokuhamba, futhi sizisondela ukuchitha kwezinkampani zokuziphatha ngomnyaka ngamashumi. Zonke izindlela zokufinyelela ziyakhiwe ukuthi zibe yindawo eyodwa yokuchitha.
Yebo, isakhiwo semodyuli sisekela ukuthuthukiswa kwensimu okubandakanya iziteshi ezengeziwe zombala, izinhlelo zokucubungula kusengaphambili, amamojula wokushaya ukushisa, nokuhlolwa kwekhamera. Lokhu kukuvumela ukuba wandise amakhono akho njengoba ibhizinisi lakho likhula.
Izimo ezijwayelekile zinezinsuku ezingu-60 zokuhola. Imishini eyenziwe ngezifiso ngokuphelele enethuluzi elihlukile nokuhlanganiswa ngokuvamile idinga izinsuku ezingu-90120 kusukela ekuqinisekisweni kwe-oda kuya ekuthuthweni nasekufakweni.

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Ubufakazi Bamakhasimende

Marcus Webb
Izinzuzo Zokusebenzisa Amasevisi Okunyathelisa Asebenza Kahle Futhi Angezindleko

Sifakwe le-mashini yokuphrinta ngokuzunguka kwiindlela zethu zokuphrinta amavayili yezindawo zokusebenza kwizithuthi, futhi yasebenza ngendlela efanele ngeminyaka emibili nezintathu. Iyaxhumeka ngqo kwi-blow molder yethu ngaphandle kokusebenzisa izandla, okuyisisekelo sokusebenza kwesikhumba esihlukile. Ukubhalwa kwenziwa ngendlela efanele ngokuphelele, futhi isistimu yokuhlola ibona konke okungafanele. Sibhala imivili enge-15 ngaphakathi kwayo ngenkathi yokuqhubeka yayo ingama-99.2%. Isitolo sesayensi sasenziwa ngendlela efanele, futhi isitolo sekusiza sisikhumbula ngokushesha ukuphendula imibuzo.

Nora Hayes

Lokho lokhu lwe-rotary screen printing machine lwashintsha izinto ezintathu zokusebenza ngokwahlukile kuthu kwesikhathi sokusebenza kwezinto zokugcina kwe-automotive, futhi ukuthuthukisa kwezinkundla kubanzi kakhulu. Sishintsha kusukela kumathuba amathathu ku-kuhlanganisa kumathuba omunye, okushintshela isikhathi sokusebenza ngo-75%. Ukulayisha nokufaka i-foil kuyisilinganiso esihle ngalokho, kuhlanganisa nezindlela zokuhlela kwe-automotive. Ukubakha kuyajabula kakhulu, futhi ukuzilungisa kuyisisekelo esihle. Ukubakha ngokuhlukahluka kuyenza ukuthi singadondisa amastesheni angaphezu kwalokho uma kudingeka. Kuyisicelo esihle kakhulu kwezinhlelo zethu zokusebenza.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
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Igama
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rotary screen printer for plastics rotary screen printing machine rotary screen printer rotary screen printer manufacturer
Modular Single-Pass Workflow for Maximum Efficiency

Modular Single-Pass Workflow for Maximum Efficiency

Imishini yethu yokuphrinta ngokuzunguka iyasebenzisa itable yokuzunguka ngokuphakanyiswa kwezentla ukuze ibeke amathuba onke okuphrinta ngokuphakathi kwesikhathi esifanayo. Amathuba ayaphinda kusukela kubeka, ukuphakanyiswa kwangaphambili, ukuphrinta ngamabala amaningi, ukuvalelwa kwe-UV, ukuphrinta kwe-hot stamping (okungakhathaliseki), ukubona ukuthi iphrojekthi liyisibonelo esihle, nokususa ngaphandle kwe-mashini ngaphandle kokususa kwe-mashini, okukhulula konke ukusebenzisa kwezinye izinhlangano. Lokhu kufanele kugcina isikhathi sokusebenza ngalinye ngokuphakathi kwe-60–70% kulokho okwenziwa ngamashini amaningi angaphakathi kanye nokunciphisa kakhulu ukuthi kunezinto ezingaphakathi kwezinhlangano. Ukubhekana kwe-modular kusiza ukuba ubeke noma ususe amastesheni njengoba kufanele, ngakho-ke uyayithenga kuphela amandla okusebenza okuyidingekayo manje kodwa uyabeka umlando wokuthuthukisa ngokwamanje kumaqembu okuthuthukisa emva kwalokho.
Ukubhekana kwezindustria kubonisa ukuthi kuyasebenza ngokuphelele ngeminyaka yonke

Ukubhekana kwezindustria kubonisa ukuthi kuyasebenza ngokuphelele ngeminyaka yonke

Inkambo yonke yokuphrinta ngokuzunguka iyabakwa ngendlela engezansi yomkhosi wokuphrinta we-iron wezinkambo kanye nezinto zokusebenza zemithi yezindawo, ukuthi kuboneke ukusebenza okuphelele nokuthi kubhekene nesikhathi esihle. Umkhosi ongaphambana kusobala ukuthi kungabikho umphumela wokuphrinta okungafanele, ukuthi kubhekene nesikhathi esihle kuphela noma kufika ekuphrinteni kwezinkambo zokusebenza. Izimoto zokuphrinta zonke, izigwiji zokuphrinta, kanye nezinto zokuphrinta zokuphrinta ziyatholakala kuma-supplier amaningi emhlabeni, ukuthi zibe nesikhathi eside sokusebenza kanye nokuthi kungabi nesiphetho esingaphezulu. Noma kufuneka ukwenza ukulungisa isikhathi esihle, inkambo iyasebenza ngeminyaka engu-12 kanye nangaphezulu, nokuthi isikhathi esisodwa phakathi kwamaphetho ayisikhombisa iminyaka engu-8,000 yokusebenza. Lokhu kukhomba ukuthi kuyisidingo esikhulu kuma-line yokuproducya okuphelele apho ukungasebenzi kuyinani elikhulu.
Ukuhlanganiswa kwe-Smart Factory ukubona ukuproducya

Ukuhlanganiswa kwe-Smart Factory ukubona ukuproducya

Imishini yethu yokuphrinta ngokuziphatha kuyasebenza ngokugcina isilungiselelo semfundo esihle sokubambisana nesistimu yokuqala yomthwalo wakho okanye isistimu yokuqala yemvelo, ukusiza ukubheka ngokushesha ukuprodukisa nokukollecta izindaba. Isistimu iyabheka ubukhulu bekuprodukisa, ubukhulu bekufanele kwezinto ezingavumelekile, imizuzu yokuguqula, nokulungiswa kwesistimu, ukusiza ukubona ngokushesha ukusebenza kwesistimu futhi ukusiza ukubonakalisa amaphuzu okuhlelwa. Amathuluzi okubheka ngendlela engaphandle ayasiza itimba lethu lokusebenza ukubhekana nezinkinga zezinguquko ezingu-70% ngaphandle kokufika emsebenzini, ukuncima imizuzu yokungasebenzi futhi ukuncima izindlela zokusebenza. Isistimu yokuphakamisa kuyasebenza ngezibhakode ne-RFID ukusiza ukubona indlela yeprodukthi, ukwenza ukuthi isebenza kumazwe okuphatha ngokuphelele njengezincwadi zemithwalo nezinto zokusebenza kwezintlungo, lapho ukubheka ngokuphelele ukuprodukisa kuyadingeka.