Imishini Yokuhlayisa Ngokuzenzakalelayo: Ispeed 12,000 IPH & Ukulinganisa ±0.05mm

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Ukusebenza Kwesikhathi Esingaphezulu Sokugcina Ngokuzimisa Kwezinkampani Zokuphatha

Imashini yethu yokugcina ngokuzimisa kuyabika isikhathi sokusebenza esingaphezulu nokubaluleka kokusebenza ngokuphelele kwezinkampani zokuphatha, ngezindlela zokusebenza ezingu-12,000 zokugcina ngamahora. Indlela yokusebenza ngokuzimisa kuyabeka amasimu okungasebenzi apho kubhekwa kwezinkampani zokugcina ngokulayisha, kubiza ukusebenza okungakwazi ukusinda okufanele kumabhaleli, izibhalo zokuphatha, nokubhala izibonelo zokuvikela. Amarolile okuhlanganisa ngokuphelele ayabika umkhawulo wokugcina nokuthempa okulinganayo kwenqamula yokuqinisa, kubiza ubukhulu bokugcina okulinganayo ngaphandle kokuba kubhekwa ukugcina kungakanani. Ngezindlela zokunika futhi zokuthumela okuzimisa, lezi zinkampani zisebenza ngokungafanele kakhulu kwezinye izimpilo zokusebenza, kubeka izindlela zokusebenza zingaphezulu ngokungafanele kakhulu futhi kubeka ukusebenza kungaphezulu kakhulu kwezinkampani zokusebenza ezingathandabuzeki.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umphathi Wezibhalo Uyadlula Isikhathi Sokusebenza Ngamabili

Umkhiqizi wamalebula anamathelayo eSuzhou wasebenzisa umshini wethu wokushaya uphawu oshisayo ukuze athuthukise umkhakha wawo wamalebula ezidakamizwa nokuphepha kokudla. Isivinini semishini esingu-10.000 imidwebo ngehora saphinda kabili umkhiqizo wayo wangaphambili kuyilapho sigcina ukunemba kokubhalisa okungu-±0.05mm okudingekayo ukuze kuhlangatshezwane nemithetho yezemithi. Manje manje akhiqiza amalebula ayizigidi ezingu-4,5 ngenyanga ngomshini owodwa, uma kuqhathaniswa nezigidi ezimbili ngemishini yawo yakudala. Uhlelo lokuqondisa amawebhu oluzenzakalelayo lunciphisa imfucuza yokufaka ngo-80%, futhi izinhlelo ezishintsha ngokushesha ama-foil zivumela ukushintshwa kombala kwemizuzu engu-5. Ezinyangeni ezingu-14, banezela umshini wesibili oguqukayo futhi bandisa amakhasimende abo ukuba afake izinkampani ezintsha ezingu-12 zemithi ezidinga izakhiwo eziqinisekisiwe ze-foil yokulondoloza.

Isitshalo Sokupakisha Esiguquguqukayo Sifinyelela Ukusebenza Kwamahora Angu-24-7

Isikhungo sokupakisha esiguquguqukayo eGuangdong safaka imishini yethu emithathu yokushaya ukushisa edonsa imishini yokuthunga ukudla neziphuzo. Le mishini ihlanganiswa ngokuqondile nemishini yayo yokunyathelisa ekhona, okwenza kube lula ukufaka uphawu lwe-foil in-line ngaphandle kokuphathwa kwezinto ezengeziwe. Isebenza ubusuku nemini, usuku nosuku, umshini ngamunye usebenza ngamamitha angu-60.000 efilimu yokupakisha ngenyanga ngekhwalithi engaguquguquki. Ukusabalalisa ingcindezi okufanayo kokwakhiwa kwe-rotary kuqede izinkinga "zendawo eshisayo" ezivamile ngemishini yabo yangaphambilini ye-flatbed, kunciphisa amazinga wephutha kusuka ku-5% kuya ku-0.5%. Lesi sitshalo sibika ukuthi imishini emithathu isebenza kahle ngama-98.7%, futhi uhlelo lwethu lokulungisa lungakwazi ukubona nokuxazulula izinkinga ezingase zibe khona ngaphambi kokuba zibangele isikhathi sokuphumula. Ukusetshenziswa kwamandla ngamakhulu okuvelayo kwehle ngo-40%.

Iphrinta Yezokuphepha Ithuthukisa Izici Zokulwa Nokumangalelwa

Ikompani yokuphrinta imithombo yezinkampani eyavunyelwe ngokwesibonelo esivumelwayo yegovernment yadluliswe kuthi sithandane nokuthuthukisa imishini yokuhot-stamp yezigaba ephakeme yokuphrinta amashtampi okuvuna nezincwadi zokuthembisa. Ithimba le-engineering yethu libekwe izinto ezinzima ezifana ne-foil yokubhala amagama eminye, ukulandelelana kwamafoli amaningi ukufaka izinto zokuvikela zezihologram, nezinhlangano zokubheka okubhekisa konke lokushaya. Imishini iyasebenza ngamashaya angu-8,000 ngohora nangokubhekisa konke ngokuphelele, ibuyisa ngokuzenzakalela amashaya akhona noma ayisilinganiso noma ayisilinganiso. Ngokwesikhathi sokufakwa, isikhumbi sasenziwe amashaya angu-250 million nangokungabonakali kokugcina kwezinto ezingavumelekileyo kwezinye izimboni zokubheka. Ukuphatha kwezizinda zokuzinza kwezizinda zokuzinza kusobala ukuthi izindlela zokubhala amagama eminye ezifana ne-0.1mm ziyakhona ngokucacileyo futhi ziyatholakala ngokuphelele kwezinhlangano zokusebenza.

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Umshini wethu wokushaya uphawu oshisayo odonsa amafutha uyisiqalo sobuchwepheshe bokugcina obuhamba phambili, obenzelwe izindawo zokukhiqiza eziqhubekayo lapho isivinini, ukuvumelana nokwethenjelwa kubaluleke kakhulu. Umgomo wokujikeleza okuqhubekayolapho i-substrate ne-foil zidlula phakathi kwama-roller afudumeleususa ukunyakaza kokuqala nokuma kwemishini ye-flatbed, okwenza kube nokudlula okuphezulu kakhulu ngokucindezeleka okuncane kwemishini nokuphila isikhathi eside. Iyatholakala ngezinhlobo ezenziwa nge-web-fed noma nge-sheet-fed, imishini yethu ejikelezayo isebenza ngayo yonke into kusukela kumathokheni amancane amalebula kuya ebhodini lokupakisha elingama-400 gms, ngobubanzi be-web obuqala ku-320 mm kuya ku-850 mm. Ama-roller wensimbi agcotshwe ngokunemba afudunyezwa ngezinhlelo zokujikeleza kwamafutha ezigcina ukufana kokushisa ngaphakathi kwe-± 1 °C kuyo yonke indawo ye-roller, okuqinisekisa ukunamathela okuqhubekayo kwe-foil kusuka emaphethelweni kuya emaphethelweni. Izinhlelo eziphambili ze-servo drive zilawula isivinini se-web kanye nokudla kwe-foil ngokunemba okuncane, okwenza kube nokugcinwa okuphelele ngisho nasezivinini eziphezulu zokukhiqiza. Umshini ngamunye uqukethe uhlelo lwethu lokulawula oluhlakaniphile oluphethe izindlela zokupheka, okugcina amapharamitha omsebenzi ukuze akhunjulwe ngokushesha. I-HMI enembile inikeza idatha yokukhiqiza yesikhathi sangempela, ukuqapha ikhwalithi, kanye nezixwayiso zokugcinwa. Ukulawulwa kokucindezelwa kwe-web okuzenzakalelayo, ukuqondisa emaphethelweni, nezinhlelo zokuhlanganisa izinto kwenza kube lula ukugijima komkhiqizo ngaphandle kokuphazamiseka, kuyilapho izinhlelo ezishintsha ngokushesha ama-roller zinciphisa isikhathi sokuphumula phakathi kwemisebenzi. Akhiwe ngemishayo esindayo nezingxenye eziphambili, le mishini yakhelwe ukusebenza amahora angu-24 ngosuku, isebenza ngokugcina izinto zisesimweni esihle. Izixazululo zethu zokucindezela ezishisayo ezijikelezayo njengamanje zisebenza ezikhungweni zokukhiqiza ezingaphezu kuka-300 emhlabeni wonke, isikhathi sokusebenza esiphakathi esingu-98.5% nempilo yokusebenza engaphezu kweminyaka engu-15.

Imibuzo Evame Ukubuzwa

Ukuthi yini ispeed yokuproducwa yezimishini zakho zezizinda?

Imishini yethu yezinkqubo zokugcina ngokuzunguka zisebenza ngamaphuzu angu-6,000–12,000 ngohora ngokuphatha kwezinhlobo nezinhlobo zezinto ezihlukene. Izinhlobo zezinkqubo zokusebenza ngokushesha kungafika ku-15,000 amaphuzu ngohora kumaqubu amahle okugcina izilabel.
Yebo, izinkqubo zethu zokuzunguka zisebenzisa izinhlobo ezahlukene zezinto ezihlukene, kufaka isitokhi sezilabel esisemthandweni, ifilimu yokugcina, iphepha, ikhabhadi, nempilo emnyama, ngezilinganiso lezintlobo zokuzunguka, kusukela ku-25micron ifilimu ku-400gsm ikhabhadi.
Izinkqubo zethu zokuzunguka zifika ekubhalweni ngokulinganisa ngokuphathelene noku-±0.05mm ngokusebenzisa ukubhalwa kweservomotor nokuthola izimboni zokubhalwa ngokwezinye, ngezinhlobo zokulungisa okuzenzakaleyo okuhlinzekileyo ngokuphathelene nokusebenza.
Kuyakwazisa. Sisiza ngamasevisi e-inkulungwane yonke ngezithombe zokuphrinta, izithombe zokuvula ngokufanayo, kanye nezinye izithombe zokugcina. Ithimba lethu le-engineering lisakha izihloko zokuhlanganisa kanye nezinhloko zokuphatha okuhambisana ngokuphelele ngezithombe zakho zezokugcina.
Ukuchitha kwezinsukwane kufuna ukuchitha kwesikhathi sokudla, ukuchitha kwesikhathi sokuphela isikhathi, nokuhlola kwesikhathi sokuphela isikhathi kwezirholo. Siyamthandaza ukuchitha kwezinsukwane zokuphela isikhathi ngokuphelele. Izithombe zethu zibhekene ngokuphelele ukuthi kubhekene ngokuphelele nokufika kwezinye izinto ezibalulekile, kusobala ukuchitha.

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Jennifer Adams

Sifakwe le-mashini ya rotary kwiindlela zethu zokuphakamisa iinkqubo eziyisiseko emva kwezinye ezine ezintathu, futhi yasipheka konke okubhekwe ngokukhuluma. Ukudibaniswa ngezinye zethu zokuphakamisa kwabizwa ngokushesha kunezidingo, futhi indlela yokusebenza ngaphakathi yekhaya yasitshintsela isikhathi sokuproducwa ngama-40%. Umkhawulo wokufola uyisibonelo esihle kakhulu kuzo zonke iziqu zokuphakamisa—akukho maziso okufade kweziqu. Sisirunayi ngaphezu kweemitha eziyisishumi elinesithathu nezimbili ngaphakathi kwayo, nasekupheleni kwezikhathi ezingu-99.1%. Ithimba lokusebenza lalibeka umlando oluhle, futhi ukusupporta kwabo ngendlela yokubuka ngaphandle kwenziwe ngokushesha ukusolvele izimpendulo ezincinci esizifuna.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
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umehlano wokushintsha okuhlu kwezibhali umakhiwo weziqephu zokushintsha ngomoya wokuqala umehlano wokushintsha okuhlu kwe-glass umthengisi wezinhloso zokufola umthengisi wezinhloso zokufola osebenzisa i-Original Equipment Manufacturer
Ukusebenza Kwemilayo Yokufika Ngokuphakeme Ukuthola Ukusebenza Okuphezulu

Ukusebenza Kwemilayo Yokufika Ngokuphakeme Ukuthola Ukusebenza Okuphezulu

Inzuzo eyisisekelo yomshini wethu wokushaya ukushisa okujikelezayo itholakala kumgomo wayo wokusebenza okuqhubekayo. Ngokungafani nemishini eyisicaba ephenduka phakathi kokuthungwa nokudla, izinhlelo ezijikelezayo zigcina indawo esekhona iqhubeka ihamba, okuholela ekusebenzeni okuphezulu kakhulu nokusebenza kahle kwemishini. Lokhu kuhamba okuqhubekayo akugcini nje ngokunyusa ijubane lokukhiqiza izikhathi ezingu-2-3 uma kuqhathaniswa nemishini elinganayo ye-flatbed kodwa futhi kunciphisa ukucindezeleka kwemishini ezingxenyeni, kwandise isikhathi sokusebenza futhi kunciphise izidingo zokugcinwa. Ukucindezela okuqhubekayo okudlula emgodini we-roller kuqinisekisa ukudluliselwa kwe-foil okufanayo kulo lonke uhambo, ngaphandle kokuguquguquka phakathi kokuthungwa kokuqala nokugcina. Ezimweni ezinomthamo omkhulu, lokhu kusho ukuthi izindleko zokuphrinta ziyancipha kakhulu futhi ukubuyiselwa kwemali kusheshe.
Ukulawulwa kokushisa okunembile kwekhwalithi engaguquguquki

Ukulawulwa kokushisa okunembile kwekhwalithi engaguquguquki

Imishini yethu yokushaya ukushisa ejikelezayo inezinhlelo zokushisa eziphambili ezijikeleza uwoyela ezigcina izinga lokushisa komhlaba we-roller lingakapheli u-±1 °C kulo lonke ububanzi, okuqinisekisa ukunamathela okuqhubekayo kwe-foil nokuqina kombala kusuka emaphethelweni kuya emaphethelweni. Lokhu kushisa okufanayo kubalulekile ekusetshenzisweni kwe-web-wide lapho ngisho nokuguquguquka okuncane kokushisa kungabangela umehluko obonakalayo wekhwalithi. Lolu hlelo luqukethe izindawo eziningi zokushisa ezingalungiswa ngokuzimela ukuze kusetshenziswe izinto ezikhethekile, futhi izikhathi zokushisa ngokushesha ezingaphansi kwemizuzu engu-30 zinciphisa ukubambezeleka kokuqalisa. Ukuqapha okuhlanganisiwe kwamazinga okushisa kuqinisekisa ukusebenza ngokuqhubekayo, ngokulungiswa okuzenzakalelayo okukhokhela izinguquko zejubane nokushukuma kwamazinga okushisa angaphakathi. Leli zinga lokulawula ukushisa liqinisekisa imiphumela ebikezelwayo, ephindaphindwayo kuyo yonke imijikelezo yokukhiqiza, inciphisa imfucuza yokufaka futhi inciphise ukwaliwa okuhlobene nekhwalithi.
Ukuzenzakalela Okuthuthukile Kokungenelela Okuncane Komsebenzisi

Ukuzenzakalela Okuthuthukile Kokungenelela Okuncane Komsebenzisi

Yonke imishini yokuhlayisa ngokuzenzakalelayo esithengisa kuleyo yisigaba esincono sokusebenzisa izindiza zokuzenzakalelayo okuyizindlela zokuphatha izindiza ngokupheleleyo, futhi yasinda ukusebenza kwabantu ngaphandle kokubeka ubukhulu bokuphatha. Izindiza zokuphatha izihlathi zokugcina isikhundla sakho ngokupheleleyo, nangalapho amarholi ayisikhiwe ngokungafanelekile. Ukuphatha okuzenzakalelayo kwezindiza zokuphatha ukuthi amarholi ayisikhiwe ngokungafanelekile, futhi yasinda ukuthi izihlathi ziyiphelele ngokupheleleyo. Izindiza zokugcina amarholi ayisikhiwe ngokuzenzakalelayo ziyakwakha amarholi amasha ngokuzenzakalelayo ngaphandle kokuvula umsebenzi. Izinkambo zokubona zokubona ziyakwakha ukuthi izihlathi ziyisikhiwe ngokupheleleyo, futhi ziyakwakha ukuthi izihlathi ziyisikhiwe ngokupheleleyo, futhi ziyakwakha ukuthi izihlathi ziyisikhiwe ngokupheleleyo. Isistimu sokuphatha izihlathi zokusebenza ziyakwakha izihlathi eziningi zokusebenza, futhi yasinda ukuthi umsebenzi uyakwakha ngokuzenzakalelayo ngaphandle kokubeka ubukhulu bokuphatha. Lezi zindiza zokuzenzakalelayo ziyakwakha ukuthi umuntu omunye akwazi ukuphatha izindiza eziningi, futhi yasinda ukuthi ukusebenza kwezindiza kuyakwakha ngokupheleleyo.