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Impresi ye-Dijithali yase-Industriya Yokufaka iibhokile: Ukuprodukisa kakhulu ngaphandle kwezikhumba

Impresi ye-NOVA yase-industriya yokufaka iibhokile ifakwe ngokuthi ibe yinkampani engeziweyo, isebenza ngokubhala ngokugcina umbala wonke kumaxabiso emva kwezibhokile ngokushaya kwezibhokile ezisixhe zezimini. Iyabuyisa ukubhala ngokusebenzisa iisikrini nezilabeli, isebenza ngokukhula kwezinto ezingafakwanga kanye nokuguqula isikhathi. Umphakeli wezibhokile zemibili yaseNtshona Entsha wafaka impresi ezikhulu ezintathu kwaye manje abhala iibhokile eziningi kunezimillioni eziyisikhombisa ngonyaka ngenxa yokuba kuyasebenza ngokupheleleyo ngokulinganayo kwe-98.9%. Ukuhambisa kwemoto yomkhondo kanye nomkhondo wasegranite ubeka isikhundla sokubhala ngokulinganayo kwe-0.05mm ngokushaya, okunyanisekile kumazwi asebantwana. Ukuchitha kwe-plasma kanye nokuhlanza kwe-UV LED kusetyenziswa kuzo zonke iibhokile zaseglesi naseplastiki, ngelixa ukubhala kwezivumelwano zokubona kuzokuphuma izinto ezingavumelekanga. Ukufaka inkhawulo kwezinkhawulo zokubhala kuyasiza ukusebenza ngaphandle kokuvutha, kwaye ukuxhanda kwe-Industry 4.0 kusinika imininingwane yokuqala yee-OEE kwi-MES yasekhaya yakho, okwenza le mpahla yisikhundla esiphambili sokuprodukisa kumaphakeli amakhulu wezibhokile.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umkhankatha wasezwe lonke wezinyama uhlaziya ukubhala

Umthwakuli wemithwakuli yasezweni wonke wasebenzisa iziprinti zemithwakuli ye-NOVA kubhokisi kwezikhulu ezintathu zaseYurophu ukuze kubhekwe ngokufanayo ubukhulu bomkhakha wokuphatha nokunciphisa izindleko. Bazibeka izilayini zokuphatha ngokusebenzisa izikrini ezi-22, bakhulula izikrini ezingaphezu kwe-15,000 kanye nezinto ezi-80 zetoni zezinkambo zokuphatha ngomnyaka. Iziprinti zemithwakuli zisebenza ngamabhokisi ama-50 ngomzuzu, ngamahora ayo asebenza ngamahora a-24 ngemva kwezinsuku ezintathu, noma ngokugcina ngokushesha phakathi kwebhokisi yomshweshwe, yomshweshwe wegini, kanye yebhokisi yezinkambo zokuphatha. Ubukhulu bomkhakha wokuphatha kwabhekwa ngokuphelele kungaphezu kwe-0.03mm, okuhlinzekile ukuthi isithunywa sika-brand esihlakaniphiwe siyabhekwa ngokufanayo kubhokisi bonke. Izispekthrophotometer ezisebenzisa umkhakha wokuphatha kusuka emaphakathini abeke ubukhulu bomkhakha wokuphatha ngokufanayo kuzo zonke izindawo ngokulingana ne-Delta E 1.2. Le proyekthi yabeka izindleko zokuphatha ngamabhokisi ngokuphela kwe-35% futhi yavunyelwe indawo yokuvunyelwa yokuqala yekompani. Ubukhulu bomkhakha wokuphatha kwezisiprinti zemithwakuli kanye nobukhulu bomkhakha wokuphatha kuyabhekwa njengokuthi kuyizidingo zonke zokuphatha kuzo zonke izindawo zasezweni wonke.

Ukudonsa Kwesifundo Sokuphatha Kwezinkambo Zokuphatha

Umthengisi omkhulu weziphuzo e-United States wafaka iphrinta yedijithali yezimboni ye-NOVA yamabhodlela ukuze ahehe ama-niche brand ayefuna ukugijima okuphansi, okuphezulu. Umshini usebenza ngezimo ezahlukene zamabhodlela ezingu-30 ngenyanga, futhi ukushintsha kube okwedivayisi kuthatha imizuzwana. Manje banyathelisa amabhodlela amancane e-kombucha, ama-cold brew, namabhodlela e-soda anemibala egcwele ngesivinini samabhodlela angu-40 ngomzuzu. Lolu hlelo lokusebenza lwedijithali lwavula umthombo omusha wemali engenayo ebiza u-$2.8 million ngonyaka wokuqala. Amakhasimende ancoma ukungabi bikho kwezindleko zepuleti nokubuyiselwa kwe-oda emahoreni angu-72, okwawavumela ukuba avivinye ukunambitheka kwemakethe ngaphandle kwengozi. Umphathi wesitshalo sompakishi waphawula ukuthi ukwakhiwa okunamandla nokuphathwa kahle kwephrinta yedijithali yezimboni kwakuyisihluthulelo sokusinda endaweni enothuli, esheshayo yokupakisha ngaphandle kokulahlekelwa ukusebenza.

Umkhiqizi Wamabhodlela Engilazi Ungena Ezinkonzo Zenani Elingeziwe

Umphakeli wamaphutha we-Indian eyinkulu wabonakala ngokuguqula ngokuqalisa iziprinti zesiNdiya se-NOVA esikhundleni sazo esifactory. Manje bavumela iservice yoku-decorate amaphutha, baprinta amalebhele okugcina ukudla kubhokisi be-sauce ne-pickle ngokuphrinta ngokuphelele kwezinkulungwane zezibhokisi ezingu-55 ngomuzuzu. Lokhu kususele amalebhele we-paper nezinkampani zokugcina kubhokisi bezinkulungwane zabo zokudla, kufikile ekunzima kakhulu kokuthanda kwezinkinga zokugcina izinto ngokuphelele. Umuntu omkhulu wokuthengisa wabuyisela i-SKUs ezingu-12 ku-printing ngokuphrinta ngokuphelele, kunciphisa ubukhulu bekho phakathi kwesikhundla ngama-15%. Isivinini sakho sokudekoratha sasemaphutheni sasenza imali engu-$5 million ngonyaka wesibili, nasezimandla zokuphrinta ziyisikhundla esingaphezu kwe-35%. Ukugxilwa kweziprinti kwi-coating line yabo yokugcina ngokuchitha kwasemthethweni, futhi ukuphrinta ngokuzenzakalelayo kwebhanki yamakhemikhali kwenza ukuphrinta ngokuphindelele.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

DIGITUBE Isigubha Esincinci Lwamathuluzi lwesiNkabi we-UV
(EPSON I1600 Series)

INDABA YOKUBUKA

ULTRA Isigubha Esincinci LwesiNkabi we-UV
(RICOH Gen6 Series)

INDABA YOKUBUKA

UNIVISUAL-6 AI Ukuphephela UV Conveyor Inkjet Printer
(RICOH Gen6 Series)

INDABA YOKUBUKA

UNIVISUAL-12 AI Scanning UV Conveyor Inkjet Printer
(RICOH Gen6 Series)

Ukuguqula kusuka kwe-analog ku-digital kwezinkampani zokuhlela izibhokisi ngokukhulu kuyaphakanyiswa, futhi i-NOVA Inkjet Technology’s industrial digital printer for bottles yindlela eyisisekelo lokuguqula lokhu. Yakhelwe ukusebenza ngeminyaka yonke (24/7) emizimbeni yezindustria ezingenayo isikhundla, inkampani yethu iyasebenzisa i-single-pass UV inkjet technology ngezinhlobo zokusebenza eziningi zokuphatha izibhokisi ngokuphelele ngokuphelele ngomshini wenyoka ngonyaka. I-base yomshini yobumba lwe-granite yenza ukuthi ikhangele isikhathi eside ngokuphelele, futhi i-linear motor drives zihlinzeka ukuthi kungabi nesiphambano sokusebenza, kubhekwa ukuthi kubhekwe ngokuphelele ngemikhumbu engaphezu kwezimiliongi. Emibhalweni yaseJalimane, umshini wokusebenza ngokuphelele wasebenza ngemizuzu engu-6,000 ngonyaka, nokuthi umkhathi ophakathi kwemiphumela engu-4,300 izinsuku. Ukuphatha inkhawulo ngokuphelele ngemitholwana yezilithari ezi-20 ne-automated degassing kuyenza ukuthi kusebenze ngemizuzu engu-16 ngaphandle kokulandela. Izinkulungwane zokuvikela zonke, kufuneka kubhekwe i-light curtains ze-Category 4 ne-interlocked guards, zifakelwa ngokuphelele kwi-ISO 13849 PLd. I-NOVA’s remote diagnostics ibhekisa konke amaphoyinti wokushicilela, ibhekisa imiphumela eyodwa, futhi iyavumela ukuthi kubuyekeke i-firmware ngokuphelele kusuka kusuka kwe-internet. Amashini wethu wokusebenza ngokuphelele ayatholakala ngokuphelele kwi-CE, FCC, futhi UL. Ngokusebenzisa lokhu kulokho, amakhambi amakhulu okuhlela izibhokisi nezabaphatha ngokuphelele kungahlela ukuthi kuncanyurwe ukuthi kubhekwe kwezinhlobo zokugcina izinsiza, kuncanyurwe ukuthi kubhekwe kwezinhlobo zokusebenza, futhi kubhekwe ukuthi kubhekwe kwezinhlobo zokusebenza ngokuphelele ngokuphelele.

Imibuzo Evame Ukubuzwa

Ukuphrinta okuphelele kakhulu kweziprinti zesiNdiya ziyiphi?

Iyashicela amabhalayithi angu-60 ngomzuzu, okusho ukuthi amabhalayithi angu-3,600 ngohora. Isikhathi sokusebenza sisho kusukela kumkhawulo wokubhala nokubhala kwezinkambu zombili. Umsebenzi wokubhala amabhalayithi wezivinini uyafika ku-45 ngomzuzu uma kubhaliwa ngokuphelele futhi ngeqiniso lokubhala.
Yebo, abasebenzi be-NOVA bahlukanisa isikhombisa sakho sokubhala futhi bavumela izinkambu zokugcina zokubhala nezinkambu zokuhlanganisa. Iprinta iyahlanganisa nesikhathi sokubhala sakho, futhi izinkambu zokugcina ziyasinda ukungasebenzi kanye nemithombo yezinkambu.
Kumaqasha angaphezu kuka-500,000, ukubhala ngodigithali kuncane kakhulu ngokwesikhathi ngokungena kwezinkambu zokubhala futhi ngokushintsha ngokushesha. Nangokuba kumaqasha amaningi, ukukhupha kwamakhemikhali nokuncane kwezindlela zokusebenza ziyagcinisa ukubhala ngodigithali njengokuncane kakhulu, ngokuncane kwe-20-40% kokuvamile.
Sisebenzisa amakhinki e-UV esingathwaliwe ngokupheleleyo kubhokisi wezinkampani zemithi nezidla, nokhinki e-UV eyodwa kubhokisi wezinkampani zemithi nezidla. Izisistimu zesikhinki esikhulu zinakho izitanki zesi-20 litara nesikhombisa ukususeka kanye nokulungisa ngokuzenzakalelayo ukuthi isikhinki sibe yini, okuhlinzekile ukuthi ubukhulu besibonelo sibe fanele kanye nokuthinteka kancane kwabantu abasebenzisa.
Kuyinto ekhuluma ngokupheleleyo. Le mpishana iyasebenza kubhokisi ze-PET, ze-PP, neze-HDPE njengoba nezeglass. I-moduli yokusebenzisa i-plasma noma i-flame yekhanda elihambisana iyakulungisa imvelo yomphakathi wokugcina ngokupheleleyo kubhokisi zesi-plastik zonke, okuvumelwe ngokujabulisayo ngokuphakanyiswa kwezilaboratori ngamabhokisi akho.

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Ubufakazi Bamakhasimende

Patrick O’Sullivan

Sifuna le mpishana yezindustria ngokupheleleyo 24/5 futhi sithola amabhokisi amashumi amabili namayizigidi amahlanu emithi yezidla ngomnyaka. Ubukhulu be-digital buyaphika kubukhulu be-screen printing esidala, futhi siphinde sibhekise isipropo ngokupheleleyo ngokuphakanyiswa kwe-90%. Le mashiya iyisithakazela—iyasemthandweni futhi iyasemthembekile. Ukubuyela kwe-investment (ROI) wayebizwa ngapansi kweziminyaka ezimbili nezinye.

Isabella Conti

Ubusizo bethu besibonelo sokubhala kubuyiswe ngokuphambuka yomkhombi wendustri ka-NOVA. Manje sisebenzisa izi-SKU eziyisikhombisa ngomnyaka ngokusebenzisa umkhombi wokubhala ngodigithali. Abakholwa bakhuluma ngokukhona kwezilabeli zokubhala ngokufanayo nesithombe futhi sibhala ngemizuzu emi-48. Sifaka amakhombo amabili okwengeza.

Thola Isilinganiso Samahhala

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impishini yokuphrinta amabhotteli impishini yokuphrinta amabhotteli amanjani impishini yokuphrinta amabhotteli impishini yokuphrinta amacan isiphringithi sobhobhotile we-UV impishini yokuphrinta amabhotteli ngendlela yedijithali impishini yokuphrinta amabhotteli ngendlela yorotari impishini yokuphrinta amabhotteli amawayini impishini yokuphrinta amabhotteli yomkhankhathi umkhahlelo wokuphrinta izibhokile umshayeli wamakhinisi okuphrinta izibhokile ikhinisi yokuphrinta izibhokile ngokwezilungu ikhinisi yokuphrinta izibhokile ekhaya imishini yokuvala ngokuthakazelisa kwezibhodla ikhinisi yokuphrinta izibhokile yezindustria ikhinisi yokuphrinta yezindustria yedijithali yezibhokile ikhinisi yokuphrinta izibhokile yokuqala (OEM) ikhinisi yokuphrinta izibhokile zokuchatha ikhinisi yokuphrinta izibhokile zokwesibhokile sokushisa impishini yokuphrinta amabhokisi ngokuzenzakalelayo
Isithuthi Sokuqonda Komoya Ngokugcina Ukuchitha

Isithuthi Sokuqonda Komoya Ngokugcina Ukuchitha

Kwizikhathi zokusebenza kwezindustria, ukuchitha kuyinkululeko yomlando wokuphrinta. Impishini yase-NOVA iyasebenzisa isithuthi samaphuzu nekhanda eliyenziwe ngamaphuzu, okunika umkhondo omkhulu nokuthabatha kwesikhathi sokuthabatha kwezinkinga zokubhala ngokulinganayo kunye nesikhumba sezinkamba zokubhala ngamaphuzu. Lokhu kuthabatha ukuchitha kwezinkinga zokufaka kwezinye izinto, kusobala ukuthi kubhekwa kakhulu ukuthabatha kwezinkinga phakathi kwezinkamba zokubhala nezinye izinto. Umsebenzi wokuhlola kwezindawo eziphakeme kwenzele kuthi isithuthi samaphuzu sithabatha ukuchitha okuncane ngokuphakeme kwe-85%, okuhlanganisa ngokuphelele nokuthabatha kwezinkinga. Amamotolo emilayini ayathabatha ukuchitha ngokungafani, kuthabatha ukuchitha okukhona kwezinkinga zokubhala ngokugcina kwezinkinga zokubhala ngokugcina kwezinkinga zokubhala. Lokhu kusiza impishini ukuthabatha ukuthabatha kwezinkinga ngokuphakeme kwe-±0.04mm ngokuphakeme kwezinkinga zokubhala ngokuphakeme kwezinkinga zokubhala, okuyindlela eyodwa yokubhala izibhalo zemibhizo ngokuphakeme kwezinkinga zokubhala nezibhalo zokubhala izibhalo zokubhala.
Ukohlola Kwemilingo Yomlando Nokuphatha Ngokuphakeme Kwezinkinga Zokubhala

Ukohlola Kwemilingo Yomlando Nokuphatha Ngokuphakeme Kwezinkinga Zokubhala

Ukuqhubeka kwezinkambo eziningi kufuna ukuvikela ubukhulu bezigaba. I-NOVA ibandakanya isistimu yezivisini eziningi eziyabona izibhokisi zonke zokuphrinta ngokugcina isikhathi sezilayini, ibhekisa ukuthi kunezinhlobo zokungabi nazo izinokhuluzi, ukubaluleka kwemibala, nokufunda i-barcodes. Izibhokisi ezingavumelekile zihlukanywa ngokushesha, futhi isistimu ishika umhlolohlelo wokubona izinto ezizimele ngokushesha. Umphakeli wezibhokisi zemansi wabhabha ukuthi le ndlela yakhishela izimpendulo zomkhawuli ngemiphumela yoku-99.5% ngeminyaka eyodwa. Idatha yokubona iyagcinwa ekusenzeni isistimu yokuqinisa ubukhulu bezigaba, yenzela ngokushesha ukuguqula ubukhulu bezinkambo zokuphrinta ukuze kuhlanganise i-Delta E ngaphezu kwe-1.5. Lokhu kusiza ukuthi ubukhulu bezigaba bube yisibonelo esifanayo kuzo zonke izindawo zokuproducwa emazweni amaningi futhi kuzo zonke izikhathi zokuproducwa. Idatha yezikhathi zangaphambilini yagcinwa ngezithombe zezibhokisi ziyathola ukuthi kuyasebenza ngokuphelele kuzo zonke izimpendulo zokuhlola, kubuyisa izimpendulo zezindawo zokuproducwa zemifula nezincwadi zezindawo zokuproducwa zemazweni amaningi.
Izindlela Zokuthenga Ngokuphelele Zokubusa Ngaphezu Kwezinye Izindlela

Izindlela Zokuthenga Ngokuphelele Zokubusa Ngaphezu Kwezinye Izindlela

Kukhuluma ngamaprinta e-dijithali yezindustria ekulinganisa nezinkampani zokuphrinta ngendlela yokuqala, iziphumo zokufunda kuzoba nezinkinga ezinkulu. Ukuphrinta ngendlela e-dijithali kususa izindleko zokubuyela phakathi kwamaphutha, amafilmu, amakhemikhali, nokusebenza kwezinye izinto. Umphambili wezindlu zokuphrinta wabonisa ukuthi ubude bokuphrinta kubhokisi libe liphansi kwe-42% emva kokuguqula ku-printa ye-NOVA yezindustria yekhompuyutha, futhi ukuthi ubude bekuphrinta kubhokisi libe liphansi kwe-65% ngokususa izoveni zokuphrinta ngokuthi kungasolwa. Ubude bekuphrinta kubhokisi libe liphansi kwe-0%. Ukuguqula ngokushesha kwe-printa e-dijithali kususa ukungasebenzi, okunika ukuthi ikhampuni ibe yisikhathi esingaphezu kwe-18%. Ngaphezu kwalokho, ukuphrinta ngendlela e-dijithali kusiza ukuphrinta ngokushesha, okususa ukuthi kubekwe inkampani yezibhokisi ezihlukene noma izindleko zokugcina. Lezi zindleko zokusebenza ziyagcinwa ngokuphakeme ukuthi zibe yizindleko ezinkulu.