Ukuthi yini indlela yokuhlanganisa iprinter yamathuba kumgqa wokufaka nokupakisha?

Ukulinganisa Ukugcina

Ukugcina kwezitshini akasemthandabuzeki. Kunezindawo eziningi zokuprodukha, izitshini kufanele zifakwe, zivulwe futhi zipakishe—futhi ukugcina kufanele kwenziwe endaweni yokuqondana nalesi siphathiselo. Umbuzo akubanga ukuthi kufanele kugcinwe, kodwa kuphi nokuthi kufanele kugcinwe ngendlela engenzi inkundla yokugcina.

Ukuhlanganiswa kuwumehluko phakathi komshini wokunyathelisa onikeza inani elengeziwe nowokunyathelisa onikeza ubunzima obengeziwe. Umshini wokuphrinta amashubhu ongakwazi ukuxhumana nomshini wokugcwalisa noma umshini wokugcwalisa amabhokisi osendleleni ophansi uba isiqhingi ekuhambeni kokukhiqiza, okudinga ukungenelela ngesandla kuzo zonke izixhumi. Umgomo uwukuxhumanisa okuphelele: amashubhu asuka ekugcwaliseni aye ekuphrintiweni aye ekupakisheni ngaphandle kokuthinta komuntu futhi ngaphandle kokuphazanyiswa ekugelezeni okuqhubekayo.

Indlela yokuhlanganisa ixhomeke ezicini eziningana: ijubane lomugqa wokugcwalisa, uhlobo lwamashubhu acutshungulwayo, izidingo zokuqina kwe-inki, nendawo etholakalayo. Kodwa ngaphansi kwalezi ziguquguquki, kunemigomo ehambisanayo enquma ukuthi ukuhlanganiswa kuyaphumelela noma kwehluleka.

Ukubeka: Ngaphambi Kokugcwalisa Noma Ngemva?

Isinqumo sokuqala siwukuba umshini wokuphrinta ubekwe kuphi uma uqhathaniswa nesikhwama sokugcwalisa. Zombili lezi zinhlobo zinamacala okusetshenziswa afanele, futhi ukukhetha kuthinta konke, kusukela ekubambeni kwe-inki kuya ekufinyeleleni emgqeni kuya ekuguquleni okuguquguqukayo.

Ukuphrinta ngaphambi kokugcwalisa kusho ukuhlobisa amashubhu angenalutho ngaphambi kokuba athole okuqukethwe. Le ndlela inezinzuzo eziningana. Amapayipi kulula ukuwasebenzisa uma engenalutho, alula, aqinile futhi awathinteki kangako ekuguqukeni. Ukuphrinta emathayipini angenalutho kususa nengozi yokungcola kwe-inki ngenxa yokuchitheka komkhiqizo ngesikhathi sokugcwalisa. Iphrinta ingabekwa endaweni yokondla amashubhu, iphrinta ishubhu ngalinye njengoba lingena emgqeni.

Nokho, ukuphrinta kusengaphambili kudinga ukusingathwa ngokucophelela ngoba amashubhu angenalutho athambekele kakhulu ekumeni okungaguquguquki nasekungaqondanisweni kahle. Ukuphrinta kumelwe futhi kwenzeke kusenesikhathi ngokwanele ukuze uyinki uqiniswe ngokuphelele ngaphambi kokuba ukufakwa kuqale, okungase kudinge ubude obengeziwe bomthwali ukuze uqiniswe.

Ukuphrinta ngemva kokugcwalisa ibeka iphrinta phansi komgqomo wokugcwalisa nesibopho. Le ndlela iqinisekisa ukuthi noma yikuphi ukulimala noma ukunganaki okuhlobene nokugcwaliswa akuchithi amashubhu aphrintiwe. Ivumela futhi ukuphrinta idatha eguquguqukayoizinombolo ze-batch, izinsuku zokuphelelwa yisikhathi, amakhodi ahlelwe ngokulandelanaokungase kuxhomeke kulwazi oluthile lokugcwalisa.

Ukuhwebelana ukuthi amashubhu agcwele asinda futhi kunzima ukuwasebenzisa. Umshini wokuphrinta kufanele ube namapayipi angase abe nokugqwala okuncane noma ukungahleleki ngenxa yenqubo yokugcwalisa. Ukuqina kufanele futhi kube ngokushesha ngokwanele ukuvimbela ukufiphala ngesikhathi sokupakisha okulandelayo.

Umkhiqizo wokupakisha imithi eJalimane usebenza ngendlela yokulungisa izinti zokugcoba ngemva kokugcwalisa. Umshini wokugcwalisa usebenza ngamashubhu angu-120 ngomzuzu, futhi iphrinta ilinganisa lelojubane ngohlelo lokujikeleza oludlula kanye. Amakhodi eqoqo aprintiwe ayaqinisekiswa ngohlelo lokubuka olungaphakathi ngaphambi kokuba amashubhu angene ebhokisini. Lonke uhlelo - ukugcwalisa, ukuphrinta, ukuhlola, ukufaka ibhokisi - lwenzeka ngemizuzwana engaphansi kwemine ngepayipi ngalinye.

Ukugqamisa Kwemikhili: Amakonveya, Ukubala, nokuthiwa kwezindawo

Ukugqamisa kwemikhili phakathi kwebhrinta nezinye izinqolobho zokusebenza kuyinto eyakhiwe ngamandla. Amabhrinta wezintshuntsha azisizindlela zokusebenza ngokwesibindi esingathwaliwe kumakonveya okusenzekayo. Kufuneka kubalwe ngokuphelele ukuthi intshuntsha iphinde ngezindawo ezithile—ukuthiwa kwezindawo, ukudlula kwezindawo, nokuthiwa kwezindawo—ukuze ngalokho intshuntsha ibhrintwe ngendawo efanayo.

Ukubalwa kwamakonveya kukhaya. Ibhrinta kufuneka libone intshuntsha ngomkhondo othile nokudlula kwezindawo, okusho ukuthi izinqolobho zokuvalela kufuneka zibone intshuntsha ngokungafani kakhulu. Uma umsebenzisi wokuvalela ubonisa intshuntsha ngamakhanda angafanayo, ibhrinta liya kuhlupha noma kubhekana nokuthiwa kwezindawo, okuzosetha izinkinga zokuhle kokusebenza noma ukuthiwa kwezindawo zokusebenza.

Imithombo yokufaka kuzisa lo mlando ngokwenza isikhumba sokugcina phakathi kwesikhumba sokufaka nekhompuyutha. I-wheel yasezinkanyezi noma isikhumba sokufaka esisenzekile ngokusebenzisa i-servo sifaka amathiyubu ngokuphelele, sibonisa ngalokho umthiyubu ngalokho kakhulu xa ikhompuyutha iyakwazi ukubhala. Lokhu kusondela ikhompuyutha kubukhali bokufaka kwezinye izikhathi kodwa kuvumela ukuthi isikhumba sokugcina sisebenze ngokuphelele.

Ukubhalwa kwezinye izinto kuyisisekelo esifanayo. Ikhompuyutha kufanele ibe nokwazi ukuthi umthiyubu uqonde njani ukuze libhale amazwi ngokuphelele. Amakhompuyutha amaningi abhala amathiyubu ayisebenzisa isikhundla sokubhalwa nesensha zokubona ukuthi amathiyubu aqonde njani. Amasistimu amaningi abhala amathiyubu ayisebenzisa ukubona okubhalwe ukuthi abone isikhundla sokubhalwa noma isikhundla sokubhalwa esikhiywe kumthiyubu ukuthi abone isikhundla sokubhalwa esiphelele. .

Ukubhalwa nokuhlanzwa: Isiphambano esingasizi

Ukubhalwa kwamakhombe kuyisiphambano esingasizi ekubhalweni kwamathiyubu. Amakhombe okubhalwa ngokusebenzisa i-UV akubhalwa ngokushesha uma abonwa ngokushesha ngokwesikhathi nesikhathi sokubhalwa . Kodwa "kusho kakhulu" akufana no-"kusho ngokusho kakhulu," futhi isitha sokukhulula kufanele sibekwe nokubhekiswe ukuze kwenziwe ukukhulula kwasho kabusha, ngaphambi kokuthi ityubhu ibeke ekusenzeni lokusebenza lwesibili.

Ukukhulula kuyisahluko esikhulu kutyubhu kulokho kumakhasi amathathu ngoba ilayitha yase-UV kufanele ikhulele eminye yonke yezinyathelo zokugqamisa kwesiqondvo esihlukene. Amasistimu amaningi ayisebenzisa amalampu amaningi abekwe emzini we-tyubhu, kodwa abanye bayigqamisa ityubhu ngokukhulula ukuze kwenziwe ukubhekisana okuphelele.

Ukukhulula kwenza umthelela wokuphuma kohlobo lwezinto ezilungile kuzo zokuphatha izinto ezingafanele ukuba zibe nesilingo. Uma ityubhu zifunwe ngaphambi kokuchapwa, izinto zazo zingathathwa ngokuphuma kwezilayitha zase-UV. Lokhu yindlela eyodwa yokuthi abantu abaningi bafuna ukuchapwa ngaphambi kokufunwa—ityubhu elingenalutho lingathola umthelela wokuphuma ngaphandle kokuthi kubhekwe izinto ezifunwayo.

Ukuthi kubhekwe isikhombisi sesithili ku-plant yokupakisha amahlahle e-Europe yasemzantsi yayisibonelo esifanayo. Ukusetha kwesikhombisi emva kokuphakisha kwalibala ukuthi umthelela wokuvula kwe-UV wabeka ubukhulu bokushisa kumthwalo wendawo yesithili ngamadehli angu-6, okungavumelekile kumthwalo owodlule ngokushisayo. Isiphumo sokuthi sifaka isikhumbuzi sokushisa phakathi kwesikhombisi nesikhombisi esedlulayo, okwakwenza ukuthi ilayini ibe ende kodwa isivumela ingxenye yokushisa.

Ukugxilwa Kwedata: Ukwenza Isikhombisi Sipart Yesikhombisi

Ukugxilwa kwemvelo akuyi-nye kuphela. Isikhombisi kufanele kubekezele kumkhosi wokholoko wesikhombisi. Lokhu kuthetha ukuthi kufanele kubhekele ku-programmable logic controller okuphatha isikhombisi sonke, ukwamukela amasignali ngokuthi isithili sikhona, ispeed yelayini, nokuguqula isikhombisi.

Kufanele iprinta ibe ne-"print ready" signal kusuka kwezinkampani zokungaphambili, okusho ukuthi ityubhu lihleli kwenkathelo futhi iprinta kufanele iye. Kufanele kube ne-"good print" confirmation ekuthumelwa kwezinkampani zokungaphakathi, ukuze ityubhu enesiphene sesiprinti singabuyiselwa kabusha ngaphambi kokugcina.

Amathuluzi amaningi angahleli kakhulu akhuselela ukuphatha izimboni—ukulayisha ngokuzenzakalelayo izimboni ezihle nesetingi zesiprinti ngokwesikhundla sokuphatha isithuthi sokuphatha isithuthi esisodwa. Uma umsebenzisi wokugcina ulwahlule isithuthi kwe-HMI, iprinta ithola isisho sesiprinti esifanayo ngaphandle kokuthintela ngokwesibonelo.

Ukugcinwa kwezinye izigaba nesilinganiso sokuqonda kusenza isigaba esitsha sesikhipha. Uma ityubhu zidinga izikhowudi eziyinhloso ukuze ziqondeke ngokwesilinganiso, iprinta kufanele ithole izikhowudi kusuka kwezinkampani ezinkulu futhi ithembele ukuthi yonke into ikhuluma ngokuhle. Lokhu kusho ukuthi kufanele kwenziwe ukuchaza kwe-database yonke ityubhu, okudinga ukuxhuma kwe-network emnyakeni kanye nokuprosesa kwedatha ngokushesha.

Izinkinga zokugxila eziphakathi kanye nezindlela zokuzibophelela

Ngaphandle kokuba izinkinga zokugxila eziphakathi zizihlukaniswe, izinkinga ezithile zingathwasa ukugxila ngokuphelele noma kusukela kubalulekile ukubaluleka kwazo. Lamanje amanani akhona kakhulu emisebenzini yezinhlelo zokusebenza zempilo:

1. Ukulingana kwegunya lokusebenza. Isikhombi kufanele sifanele noma sibe yinkulu kune-ghozi yokuqala yokufaka. Uma isikhombi sifana ngegunya elincane kune-ghozi yokuqala yokufaka, kuyabeka isikhombi njengendlela eyenkulu yokuthwasa. Uma isikhombi sifana ngegunya elinkulu kune-ghozi yokuqala yokufaka, kuyadala indlela yokuthwasa. Isiphumo siyakwenza isikhombi sifanele ngegunya lokusebenza lwe-line yokuqala, akayi ngegunya lokusebenza lwesikhathi esilungile.

2. Ukungafanele kwezindlela zokuhlanza. Izikhombi zetshu zidinga ukuhlanza okuphelele kanye nokuhlanza kwezikhombi zokuphrinta. Uma isikhombi sishiywe phakathi kwesikhathi sokusebenza sokuphakathi, ukuhlanza kuyakwaziwa kakhulu futhi ukuthwasa kuyakwaziwa kakhulu. Khomba izindlela zokuhlanza ezingaphezu kwezimbili zezinye izikhombi.

3. Ukungafanele kwezindlela zokuvikela kanye nokuvikela kwezinye izinto. Ukuphrinta kuyadala inkumbu yamaphrinti kanye nokudala kwezinye izinto zokuphrinta zokushisa. Ukuvikela okuphelele kanye nokuvikela kwezinye izinto zokuphrinta kuyadingeka kakhulu, ikakhulu emisebenzini yezinkumbu zokuphrinta kanye nezinhlelo zokusebenza zemphilo apho izinkinga zokuthwasa kuyakwaziwa kakhulu.

4. Ukuzibophelela kwezindlela zokuguqula. Uma umugqa usebenza ama-SKU amaningi, iphrinta kufanele ikwazi ukushintsha imidwebo nezilungiselelo ngokushesha njengoba wonke umugqa ungashintsha. Iphrinta ethatha imizuzu engu-20 ukushintsha kuyilapho i-filler ithatha imizuzu emihlanu iyodala ingozi lapho kushintshwa i-SKU ngayinye.

Umthengisi wezinto ezipakishwayo endaweni yaseChicago wafunda lesi sifundo sokugcina ngendlela enzima. Bahlanganisa umshini wokuphrinta wethumbu owawudinga ukulungiswa ngesandla kokuphakama kwekhanda lokuphrinta ukuze kuqondane nobubanzi obuhlukahlukene bethubhu. I-filler yayingashintshwa ngemizuzu engu-8, kodwa iphrinta yathatha imizuzu engu-25. Ukungafani kwafaka imizuzu engu-17 ekushintsheni ngakunye, okubenza balahlekelwe amahora angaphezu kuka-200 okukhiqiza ngonyaka. Ekugcineni, esikhundleni salo mshini, bafaka omunye owawunokuzilawula ukuphakama.

Ibalazwe Lendlela Yokuhlanganiswa

Ukuhlanganisa ngempumelelo umshini wokuphrinta amashubhu emgqeni wokugcwalisa nokupakisha kudinga indlela yokusebenza:

● Bhala ibalazwe lomugqa okhona. Vuzwa konke isinyathelo kusukela kubhukhiswa kwemithambo kuqala kwe-ukupakisha okugcwele, futhi kufaka kuleli qiniso izikhathi, izihlalo, nokusebenzisa amandla amadodana.

● Finga indawo yokufaka. Determine uma ukuphrinta kabefore ukufaka noma emva kokufaka kuyinto eyinkulu ngokwesibonelo sokuphrinta, izinkinga zokusebenzisa, nokulandela izindlela zokuhlanza.

● Tshazisa iphrinta yokuqala yokuxhumana nezinhlobo. Khetha iphrinta eyakwazi ukufanana noma ukuphikisa ukuguqula kwezinhlobo, ngekhanda lokugcina ukuthi kungabikho ukuguqula okuphezulu.

● Yenza umlando wokubeka kwemithambo. Faka kuleli qiniso izihlalo zokuxhumana nezinhlobo, izindawo zokuhlanza, ukuchitha uma kudingeka, nokufuna ukufuna ukuzivakasha.

● Yenza umlando wokuxhumana kwemithambo. Tshazisa izisignal ezizokuphuma phakathi kwe-phrinta nezinhlobo zokuxhumana, futhi uzame ukuxhumana kabefore ukwenza ukuxhumana kwezinhlobo.

● Qinisa ngokusebenzisa izinhlobo zokusebenza. Sebenzisa umugqa wokugcina ngokusebenza ngokwesithembiso phambi kokuthiwa kwezinkambo zokuphatha kwezinkambo, futhi hlela izinkinga zokugcina, ukubhalwa kwezinkambo, nokugcina ngokufanele.

Umbhalo wokugcina owenziwe ngokuhlanganiswa kahle uyakwenzeka ungabonakali—uyasebenza kuphela ngaphandle kokukhombisa ubunzima. Umbhalo wokugcina owenziwe ngokungahlanganisi kahle uyakwenzeka ubunzima obubanzi, ubuzwa ukuthi abasebenzi bakhuluma ngokuphelele, ubuzwa izinkinga zokuchaza isikhathi, futhi ubuzwa ukuthi ukusebenza kwemigqa yonke kuyakwenta kahle.

Isiphumo esikhulu kukuthi ubeke umbhalo wokugcina njengesiqephu sesigqila, akalokho njengesiqephu sokugcina. Lokhu kusho ukuthi kufanele umthengisi wembhalo wokugcina ahlale ngezindlela zokudesigna umgqa, akalokho ukuthi ugcine umbhalo wokugcina kumgqa osekwenzekile kahle futhi uye uqinisekise ukuthi kuyakwenza kahle.

Izisolutions zombhalo wokugcina kaNOVA zidesigniwe ngokubona ukuthi kufanele zihlanganise kahle—iziqu zokugcina ezihlanganisiwe, iziqu zokuxhumana eziphathelene nesiqu, neziqu zokugcina ezifanele ukuthi umbhalo wokugcina azigcine kumgqa osekwenzekile kahle ngokungafanele kakhulu ukuthi kwenziwe iziqu zokugcina.