Uphrintiwa kweqondo kuphela kusidimba? Uprintriya wesinyathelo esihlangothini waphinda uphrinta ngokushesha

Izingcinga Zokushaya Ngokweqile Kwangempela

Ukungahambi Kwezinhlelo Ezilandelayo Zokushaya Okuphindwe Kabishwa Kukwenzakalo Okuphakeme

Izinhlelo eziphindwe kabishwa zilandelayo zidinga i-3–5 izikhathi zokulungiselela ukuze kufinyeleleke kuhlaza, okuthintela isiphumo ngaliphi na 60% kunazo onke amanye akhethekile. Isifundo sikaPonemon Institute 2023 sabonisa ukuthi lezi zikhathi eziphindwe kakhulu zongezisa iziphazamo zokungalungiswa kuka-22% emanzini enkimbinkimbi yokupaka, ekusisweni kumgangatho ongaphansi kuka-70% wezimali ezimali.

Indlela Okushayeni Ngokweqile Kungashintsha Izinsuku Zokwakha

Ukushintshana kwebomu ngasinye kumisebenzi ethile kuthatha imizuzwana engu-23–40 ukuze kuqinisekiswe ukususa inki nokulungisa iziplati. Lokhu kuhluka kwendlela yokusebenza kuthamkisa amasu angu-12–18 amahora ekunye ngalinye i-10,000 isilinganiso — lokho kulingana nokuphazanyiswa kwemini engcwele eyodwa. Ukulayisha futhi kabusha ifayela ngaphakathi kwebhajhi zihlangene ngezidingo, okunjalo abasebenzi bakhala ukuthi izimboni zishintsha ngokusheshayo ngokushesha kuka-31% (Inkinobuko, 2022).

Ukumisa Kwezinsuku Nezinkinga Zokulungiswa Kwiindlela Zokuprinta Ezithile

Ukucopheleka kwezinhlelo esibangelwa ngale ndlela ethubile ekushiseni emashinini akhomba ukuthi kuqhubeka nge-14% yokuphazanyika kwelanga, njengoba kuchazwe yi-Flexographic Trade Association. Izixhobo ezintendekayo zambilala phakathi kowe hora ezimbili nezintathu ukuze zilungise izinketho eziphathelene ngoba abasebenzi basebenzisa izikhomba ngokulandelana futhi balungise amanzi okushisha. Kumaqembu afaka izinto zokudla, le minyaka yezilungiso iyadonsa ngaproximately $740,000 ngalinye igama ngomhla wokuphazanyika. Okukhulu kwalokhu kukhona ukuthi lo mlando ubamba kakhulu kuzindawo eziningi. Kuyaphantwaza, iziprinta ezintsha ze-rotary inkjet ezishisa ngolunye uhlobo zisusa lolu mlando kabonakalani ngokwenza konke okulungisiwe ngokuzenzakalelayo, zibambelela le minyaka yokulungiswa eyayiphatha izindlela zokushisa eziphila.

Indlela I-One Pass Rotary Inkjet Printer Technology Esebenza Ngayo

Izinhlelo Ezimbi: Ukususa Iindlela Eziningi Ngokucopheleka Kwesithunzi Esishisa Ngolunye Uhlobo

Ukucwinya kwezindima ezintsha kudinga izimo eziningi ukuthola ngokucophelela lezi ziklasi zombala, ngelixa irotary inkjet iprinta engayiqeda igama elilodwa ikhulula umbala wonke ngexesha lenye. Ingxenye yenguqulelo kwiindlela ezintandathu eziphambili? Zanika iingcinga ezithile apho imibala ayalingani kakuhle. Ngoko ke sisiseko samanje sinamathuba amakhulu okucwinya okuphakade kumgca wendawo yonke eyacwinywa kuyo. Xa lo gqirha obhede ebhede utshintsha, iinkcubeko ezincinci zombane zifinyelela ezinyameni zazo ngokuchanekileyo kusuka kumikhulu. Lokhu kusho ukuthi akukho dinga yokubuyela emva kwindawo ekhicwayiweyo futhi futhi, okunika isikhathi nendawo yokusebenza.

Ukusinda Kwesivimbo Esinamandla Ekucwinyweni Ekuhlala Kuphinde

Okwenzela ukuthi lokhu teknoloji kusebenza kangakanani kukuthi kumqeqesha le zikhala eziphazanyayo ze-ukwebaka ngokuphindaphindwa kwamandla okushisa kwezinkuni xa idrumu inikeza isivinini esifanelekile. Emva kwamava, lezi zimotolo ezihle zisabela konke kusukelela ngendlela efanele emhlabathini, kunezixhobo ezigcina ukulungisa nini inkunzi ichithakaziswa ngokusho kakhulu kuthatha. Xa konke lokhu kusebenza ngempindisindo phakathi komsindleko wobuchwepheshe nokubophezela kwegazi, singasebenzisa imiboniso yebhange ngcono ngaphezu kwezinto ezingu-1,200 ngemizuzu yedolobha. Lo hlelo likhathaza kabili okwenzekayo emsebenzini wokwebaka okungeziwe.

Ukugcinwa Kwesilisa Ngokushisa Kwe-UV Ukususela Ngokushesha Nokunciphisa Isivinini

Ngemzuzwana emva kokulayela ink, izihlakani ze-UV-LED zilungise amathambo ngemizuzwana. Le ndlela yokulungisa engaphandle kokuqhafatha ikhushumile inkinga yokucazwa nokunakekelwa kwamathulini okashiswa, ihlanjulula iindlela zokusala eziphumelelayo indawo nesimilo. Abayikhi kuthiwa ukuba kukhula ngokushota ngama-40% kunye neendlela zokusala ezisetyenzisayo isimilo.

Ukuzima kanye Nokubophelela Ngexesha Elifanayo Kwiindlela Ezinje Ngokujikeleza Inkjet Yenyalo

Iisensema ezinezimo kanye neendlela zokubuyisela ezivaleleyo ziqhubeka zohlwayela ubungakanani bokulayela, ukuqwalasela kwesandla, nokakade lokugcina. Iimalithm ezingenakho zilungisa iingcinga zomthwalo, ngelixa iindlela zokulungisa ezifumanayo zibiza abasebenzi malunga nokuchithwa kwamagunya qala phambi kokuba kuhlale. Oku kuzima kunciphisa ukunyuka kwegazi ngama-85% emgangathweni opheleleyo.

Isantya kanye Neperfomansi: Inyanalolwazi Ngokujikeleza vs. Iindlela Zokugcina Ezininzi

Ukukhula Kwisantya Lokugcina Ngokuvavanyanisa Isantya Kunye Nezima

Abaphrinta besinkje sabalulekile manje bahlala ngama-53% ngokushesha kakhulu kunazo zonke izinhlelo zeqhwa elishiyekayo. Basebenzisa ukuxhumana kwezinkje zabalulekile nokulethwa okuzenzakalelayo kwesankje. Akukho phazanyo yokuqala nokumisa okuthintwayo ekubeni kusuke kubekwe eziphrintini ezihlinzekayo. Lokho ukulungiselela okuphazanyiswa phakathi kwezinye ngezinye kuthatha ama-12 kuze kube mayelana ne-18% wexesha lokwakha ngokuvamile njengoba kuchazwe ezimpondo zezindalo ngoPitori. Kanti ke simemeza futhi ngezici ze-tension control zenjiniya nezombola zomsebenzi we-substrate ozoshaywa ngama-servo abususa izikhathi ezimbi. Lezi zibuye zinika amakhine ukuba zihlale zihamba ngokushesha okufinyelela emizeni 300 ngeminithi ngosuku bese zilondoloza ubume bezaphrinti.

Ukulinganisa Isebenzo: Iphrinta ye-One Pass Rotary Inkjet vs. Izinhlelo Zokugcina Ezihlinzekayo

Ubunzima bukuhlinzeka buhlala bubalulekile uma kuhlaziywa lezi zindlela ezibalulekile:

Ifakti	Izinhlelo Ze-One Pass	Izinhlelo Ze-Multi-Pass
Isantya Esilinganiselwe	1,200–1,800 izinto/min	400–600 izinto/min
Isikhathi Sokuphazanyiswa Ngosuku	<2%	8–12%
Ukushintsha Kwamabala	5–7 imizuzu	25–40 imizuzu
Okukhiphayo Wonyaka	i-95M–120M amakhodi	i-28M–35M amakhodi

Leli nombolo ibonisa ukuthi 73% yezinhleli zokupakisha zithola ukufakwa kwezigaqo ngokushesha ngemuva kokusebenzisa inqubomgomo yendlela eyodwa.

Idatha Yehluko: Iziphumo Ezineziloba 3X Ngokushesha Kuzindleko ZaseZindaba

Izinguquko zasebhizinisi ziqinisekisa ukuthi irotari inkjet iprinta engenye indlela iyahlukanisa umkhawulo kuze kube yisathipha eminingi:

• Ukulabela kwemitholampilo: amakhodi angu-2.8M/ngu/layidi vs. 920K kumagazini
• Ukuprinta kwamaphepha okubhede: isivinini esisheshayo 1.4X ngama-55% aphazimisekile
• Umbhobho wokugcina okulahlekile: izihlathi ezingu-310 ngomzuzu ngenkathi kususwa ngokushesha kwe-UV kunye nezihlathi ezi-104 zibhalo-phambili ezininzi

Abayikozi bemithi emanzini abasebenzisa le teknoloji baphazanyisile izimo zabo ezingu-10M-ncwadi ukuya kuma-14 masinyane ku-4.8 masinyane ngelishwa kubukhona kwegolide ye-Pantone ngaphakathi kwe-ΔE<1.5.

Isifundo seNkonzo: Ukuprinta iCans yeMithi emanzini ngama-1,200 Iyunithi Ngomzuzu

Umphathi wase-Erophe wabadala kumgca onke umbhobho inkjet yokubhala ngendlela eyodwa kumgcobo wezincwadi zezilumene, fumanisa:

• ubuncinane buku-79% kwesikhathi sokulungiswa (kusuka kuma-47 uzuzu ku-<10 uzuzu)
• okuphindwe kabili koku-3.1 (385 ku-1,200 incwadi/ngomzuzu)
• Ayikho nto efakiweyo ngokuchaphazela ngokuthi kufakwe kwi-UV-LED esuswa ngqo
• iR-RO 18-ngonyama ngokuthintana nokusebenzisa kwamaki kanye nesivimvo

Lokhu kuyavumelana nezinhlelo eziningi zomphakathi lapho abadwebi 68% bamanje bakhetha izinhlelo zekhasi elinye yezinhlanganiswano zezithuthi eziphakeme.

Ukukhula Kwesimo Kwezemfundo Kuphawuza Ukuncipha Kwimali

Ukuhlanjulwa Okuphakade Kuphawuza Ukuhlanjwa Kwezinketho Ngokuncipha Isikhathi Sokushintsha Amakholo

Umprinter weshayidi ongeyona ngobude obunye ubeka isikhathi sokushintsha amakholo kabusha ngama-85% kunalendlela yedolobha yokuprinta. Ababhili bakhwamala kusihlalo esisodwa manje. Lokhu kusiza ekunciphiseni isikhathi somshini asenziyo kulowo xubu futhi kuvikela ukuba kube khona izishintshezo ezingahleli ngomzuzu. Kulokhu kumele kuhlale kubaluleke kakhulu embonweni yezemfundo ezifana nowakhiwo kwezikhampani. Sibonile ukuthi i-SKU inhluka ingaba ngu-37% nguye nguye ngokusho kweziphephandaba zomphakathi, ngakho-ke ukwazi ukuphendula ngokushesha kumele kube yinto ebalulekile ukuze kuqhamekiswa ekhatholweni.

Vutha Inkohlakalo Nokusetshenziswa Kwezimali Kuvikela Izindleko Zokusebenza

METRIC	Ukuprinta Okudala Ngemviki	Inqubo Epha Yisikhathi Esisodwa	Ukuthuthukiswa
Ukugcina Kwamakhlakhi	12% yesifundo	3%	ukunciphisa kuka-75%
Ukusebenzisa Imiphumo	18 kW/h ngalinye ijobe	13.5 kW/h	isilavu se-25%
I-VOC Emissions	4.2 kg/ihora	0.9 kg/ihora	ububele obukhulu be-78%

Izinhlelo zokususa kanye nezidinga eziphawuliweyo ze-inku zivumela lezi ziphumo, ezibonakala ngemali engcwele engu-$18,000 ngonyaka ngalinye ngolayini wezimali kuzindiza zomlando ezinezibuko.

Umkhawulo Wokuthenga Kuphela: Ukuhluku Kwezimali Nezinto Ezisetyenziswa Ngaphandle Kwesikhathi

Ngokuzimisa izinguquko zepleyiti kanye nokulungiswa komfanekiso, ababhili bakhombisa ukuncipha kwezimali ngama-30% kanye nokunciphisa oku-42% kwemisebenzi yomsebenzisi kunqamuzana nazo izinhlelo ezingaphezu kwekhiqizo. Izindleko zezinto ezisetyenziswa zihluka ngokushesha ngoba:

• ukuncipha kwe-60% kwe-inku engashintshwanga ekunqamuzeni
• ubude bebuso obunconyiweyo beprinthead kubeka kungekho uqhathaniswa
• ukuncipha kwe-55% koku sebenzisa solvent nge-UV-LED curing

Ukwaziswa Kwe-ROI: Ababhili Basepaki Bakhubaza Kuzinhlelo Zekhiqizo Elilodwa

Isifo sakhiwo 2023 sobudli ngu-72 wabengi sibonisa isikhathi esiphelile sokuhlala emuva ngeminyaka eyishumi na-mbili emva kokuthatha inkinga yesimo sezinhlelo yokuprinta inkjet ephinde iphinde ingenayo, lokhu kuyakhiwa ngu:

• imali engcwele engu-$280,000/ngonyaka ekususweni kwezimali ngamavuzu amashumi ayishiyagalombili namashumi ayingizwe
• ukuncipha kwezimali ngama-$120,000 ngonyaka ekususweni kwezimali zokususa izinto ezingashintshwanga
• isikhathi esingekaphansi kakhulu ngakwa-35% kuze kube yisikhathi kanye ngepaki ejwayelekile

Loo fikelela ekuthuthukiseni inqubomgomo eyodwa ihlala yindawo ephakeme yokusebenza kahle, nokuphila okuphakade kumisebenzi yokuprinta ema-industri ethintekayo njengezempilo nezokulunga kwamazibuko.

Kusasa kokuprinta ngokushesha: Ukuzimela kanye nemithetho yeNdalo

Ukuthuthukisa Okuvela Kuma-Applikeshini WePrinter Yenkampani Ye-Inkjet

Izinhlelo zokuprinta zomphakathi zihlukile kahle ngaphandle koko okuthanda kuona njalo ngokwemitholampilo nezisebenzo. Tech entsha yohlelo weshishini ihlanganisa ubuncane bekhipha nokushesha kwezimvamvu ze-rotary, ukuvikela ukuba kubhaleke ngqo emigangeni engalunganga njengezivuno ezimodeliwe nezindawo ezizundlulene. Sibona manje izibonelo ezinhle zezinyathelo ezilandelayo, njengokusebenzisa amakinina akhethekile aqhubekisa izixhobo ngqo emgcineni ngaphakathi kwemgcino, ngaphezu kwalokho inkuni enembula yokudla eyenziwa ngendlela ethintela i-EU ephathelene nokugcinwa kwemvelo njengoba kuchazwe kwi-2024 Circular Materials Report. Kumaqhawe amakhemikhali, lezi zinyathelo zibiza ukuthi izinhlelo eziqukethe indlela eyodwa ayizange zibe yinto ehlulekayo kodwa ziyakwenzeka izixhobo ezibalulekile uma izinkampani zifuna izindlela zokwakha zibe nezidingo zokufa noma zingavumelekile kulesi silingo esishintshashintsha.

Ukuprinta Okuhlelekileyo: Ukulungiselela Ngenxa Ye-AI Nezinqumo Zokulungiswa Ezifinyelelayo

Lamanje, ubufakazi benginemikhumbi buhleli izidingo ezithile njengekunikezela kwe-print head, ubukhulu bekankane ink, nezinhlobo zombala eziphaphaziyayo ngelokuprinta kusenziwa. Kunesifundo esithile esendulandula emva kugogo laliliphelile esibheka amabhange eprinti engashiyanga konke ukusebenza ngokugcwele, futhi okubonwayo kwakuyisimo esihle: izinguvo ze-AI zahlukanisa izophumo ezingahleli nge-42%. Lokhu kukhona ngoba lezi zinguvo ezinezinhlelo zingakwazi ukubona izinkinga ezafika ngaphambi kokuba ziphinde ziphume. Futhi lenu into enye - lezi zingcinga ezincane zaseNtshonalanga ziqukethe izici ngoxolo ngaphandle kweqine zibuke ukuthi izinto ziyaqeda kanjani. Zihlela futhi uhlelo lweminyango ekufuneka yizilinganiso ukuze akukhathalelwe umsebenzi phakathi komsebenzi. Kuyenza isiphambano sonke xa kuzama ukugcina le print operations ebomvu ngokuphindaphindi ngaphandle kokuphazamisa.

Ukushintshana Kwesimo: Ukujikijiki Konke Kuphansi Kwesiprinti Sokuprinta Ngendlela Eyingxenye Ngowe-2030

Abakhi bezobuchwephesha bengqondo yonke ukuthi sizokubona izinhlelo zokuprinta ezenzekelayo zihlala ziyasebenza ngama-2030. Lezi zinhlelo ezinzulu zingakulungisa izinketho zabo, zisebenzise imfundo yokunakekelwa ye-AI, kanye nesabelo phakathi kwemithombo yangaphandle kokudinga izixhobo. Iziphakamiso ezimele ekuprinteni amacan ezedansela sevele zenze izilinganiso ezilungile—ngu-99.8% engakhathalwa ngexesha lapho zisebenza ngumgca wokuprinta u-1,400 ngeminithi. Ngexesha lezinhlelo zokuzenzela ziyagcinwa kahle ekugcineni izigulane, zicimela indawo apho abantu kufuneka bafake amandla. Xa ubunikazi buqhutaniswa nokubuchwephesha, singaba nenkazimulo enisebenza ngokupheleleyo. Yimagina iziprinta ezinophambi zisebenzisa ngokuphambene, zidinga ukuzibophelela kuphela xa umuntu ufaka igama elivela endaweni eyodwa yesizwe.

Imibuzo Evame Ukubuzwa

Yiziphi iphasiwidi eziphambene phakathi kwe-printa enophambi kunawe enanamandla?

Ukuprinta ngolunye uhlangothi kususa ukudinga kokuqeqesha amaqatha amanye, kubangelisa isikhathi nesindleko yomthelelo ngokugcwalisa iziprinti ngolunye uhlangothi. Ukuprinta ngeminyaka engaphezu kweyodwa kuthinta iminyaka engaphezu kweyodwa ukuze kuqeqeshelwe izibonelo, okungaba khona nokuba kube nenani eliphakade lezimposiso neminyaka engeziwe yokwakha.

Ukuprinta ngolunye uhlangothi kuhlela kanjani ubuchopho bokwakha?

Ukuprinta ngolunye uhlangothi kususa izikhathi zokushintsha izibonelo, kunciphisa isindleko, kanye nokufaka izici ezihlelekileyo zomfanekiso owenziwe ngobuchwepheshe ukuze kunciphe isikhathi esingahlawulanga. Lokhu kakhuluza izilingo zokwakha kanti kuvumela inhlaka engaphezulu ekuphatheni kwemisebenzi yokuprinta ngendlela efanelekileyo.

Yiziphi izindleko ezingalutshelwa ngokusebenzisa teknoloji yokuprinta ngolunye uhlangothi?

Abawebeni bangalithola izindleko ezincane zomsebenzi, inkumbulo encane yesayensi, ukusetshenziswa okuncane kwezimali, nevivimbo ephantsi kweVOC, okubangela ukulahlekelwa kwezimali eziphansi kakhulu kwezemisebenzi kanye nokubuya kakhulu kwezimali ezenziwayo.

Teknoloji yokuprinta ngolunye uhlangothi iyafaneleke kuzo zonke izimo zemisebenzi yokuprinta?

Isimo sebanga libanzi kakhulu ngokukhanya kwaye kusebenza kakhulu emva kwezixhumanisi ezininzi nezineziphazanyo. Kodwa, ukulinganiswa kwalo kungathatha iqondo elithile lezixhumanisi zeshicelo kanye nezinto ezisetshenziswa.