Kungani Ukunika Inkjet Inkjet Ukwakha Kwempilo Kwezokudla?

Ukufunda Ngamaprinta e-Inkjet eMipakini Kwezokudla

Kunjani ukushicilelwa kwe-inkjet kumzila wokupakisha izokudla okusheshayo

Iprinta zenkunkuma zisebenza ngendlela ethiwa yintambo ye-Continuous Inkjet (CIJ) engaphindaphindi. Le zinhlelo zithola izinkunkuma ezincane kumgodi azizoshisa ngaphezu kwezinkunkuma ezingu-30k ngosihlwa esinye. Ngaphakathi kwezinhlelo, kukhona umlando oqhubekayo wenkunkuma owahlukana kuzinkunkuma ezincane ezingenamandla. Emva koko lezinkunkuma zithuthwa ngqo kusayizi kwesibhodle ngaphandle kokuthi ziquqamile ngayo. Isidingo esikhethekile kule ndlela yisimo sokuthi kuthuthukisa izimo ezimbi njengekhowudi kumabhotile amabili noma kumabo atholakala kakhulu ukushiswa. Ikhodi isohlala ihlehlisekile futhi isifundiswa noma lapho kutholakala ukugula kulezindawo ezibhacile apho izithungo zilondoloza. Ngoba iiprinta zilinda futhi amabhotile aphinde phansi kwezinhlelo zokuthutha, izinhlelo ze-CIJ zihlanganisa ngokuphelele kumgodi wokwakha nezinhlelo zokugcina ngaphandle kokuthintana ngokusheshayo.

Izinkokheli ezimbi: Ukuprinta izinombolo zezigaba, izinyanga zokuphela, nekhodi yekomidi

Iprinta ze-inkjet kubhodleli zihlenze izinye zezinyathelo ngokufaka ulwazi oluthile kohlaseli lwesampula. Lezi zixhobo zihlenze ukuprinta amanani ebhetshe ukuze kwenzeke ukulandelela kwesampula, zimake izinsuku zokuphela kwesiphilo ukuze bakhusele abasebenzisi, kwaye zifake iikhowudi ezingconyelwa ngamathuba njenge-FDA phantsi kwe-21 CFR Part 11. Ezinye iimodeli ezintsha zavelisa iikhowudi ze-QR neebarcodes ezingavumela izinkampani ukubona ngqo indawo apho ihamba kuyo isampula ngomgangatho wokunikezela. Okuqukethwe kukho kukuba ziprinte njani okuqukethwe kumzobo othando njengeebhodleli zeglasini neemboni ezibhambathayo. Into ekhuthaza kangaka? Ukususa iistikethi eziphindelekileyo kuvumela ukuncipha okuqinileyo koko kuhlala lonke ulwazi luyiqinileyo nganye yonke indiza yokunikezela akukho ngenye inkcitha okanye impazamo ingenaphakade.

Ukunciphisa Isantya kanye Nombhobho ngokusebenzisa iTekhenoloji ye-Inkjet eQhubekayo (CIJ)

Ukucwangcisa Kwisantya Epheleleyo, Akudingi Ukuthintana Ngcono Kwizikhala Ezivulekileyo

Ukufakwa kwe-Ink Jet (CIJ) kusiza abasebenzisa izithuthi ukugcina ubunzima bokuphrinta noma kube sele kusuka kusuku olukhulu kakhulu okungaphezu kwe-1,000 feet ngomzuzu. Isici esikhethekile? Ngoba akuthinti izimboni ngenkathi kufakwa, akukho mlando wokulahlekelwa kwezibhamu ezilula zeglashi noma ukugayaya kwezibhamu ezishinyobheneyi zezilumene. Lokhu okungathinti kuthinta ukuthi izilayini zokwakha zingasebenze ngokulula ngaphandle kokulwa ngokulahlekelwa kusukela kuthinta ngokudlule. Amakhwehwe aphelele ake akhathazekile ukusebenza ngokuphelele. Ayisusa wonke umsindo othintekayo otholakala xa kushintjwa amaleyibhile noma kuthwalwa ngezinto ezinezakhiwo. Kuzindawo ezikhiwa kuzo izinto ezingu-iziningi ngalinye, lezi zinhlelo zizizenzakalo ngoba ngalinye igcwele elilahlekile kusungwa imali engalitholakali.

Ukulungiselela Ubunzima Bekuphrinta Nenxenye Yezilayini Kuzindawo Eziphakeme Kakhulu

Izinhlelo ze-CIJ zihlinza ukuba izinto zibe ziyashisa ngelisho kuyadingeka ukuba zibe zihlelekile ngokushesha ngoba kunezincitha ezincane zika-piezoelectric kuzo. Lezi zinkitha zikhiqiza ukuthembela kakhulu izinkomba zomoya ngemithwalo ephakeme kakhulu, ngamathuba athola isivinini ngaphezu kuka-175 kHz. Lokhu kusho ukuthini? Kungakhathalwa ukuthi umlalo wokwakha ubhinge kakhulu ngaphezu kuka-21 eziningi kwezimpongo zonke indimana, amakhodi atholakala ayekelwe kahle kanye nokuthi ayizange iphazanyiswe. Izinkomba zomoya zize ziyashisa ngokushesha ngaphezu kuka-50 imitha ngosikhathi esinye, lokhu kuyenzela ukuthi kwenzeke ukuphrinta kumatholakala amatholakala angahlinzi kanye nesilinganiso kusukela endleleni emncane noma emkhawulweni. Ekugcineni, sinikezwa amakhodi athola ukuba ayedlala kade kakhulu ukuthi aqophelele izimo ezihlukahlukene zokwenza izinto ezithiwa ngazo. Futhi, masithi kahle, akukho muntu ofuna izinto zakhe zikhwamalwe kumnyango wokulawula ngoba ikhowudi ye-barcode ayifundakali noma iphazanyiswe emva kwezinsuku ezimbalwa ebesekile kumashelfu.

Ukunciphisa Izindleko Nenxeleko Ngokuthuthukisa Inkqubo Ye-Inkjet

Iindlela ezofika kuzo ukuncipha kwimali ngokudala: Ukuncipha kumaxesha okufunekayo nokugcina nokuthenga izinto ezingcono

Ibhottle yezibhobho zenkciyo zenza kube lula ukuncipha imali ngexesha ngoba zidinga ukucoca kuphela kwaye zithenge ngaphantsi kwezinto ezingcono. Le miqobo inemigaqo engaphantsi yeentonga ezinamandla kunye neendlela zamva ezidala iilabel, oku kuthetha ukuba iingxaki zizakwenzeka ngokuncane kwaye iindawo ezifunekayo zizakuthathwa ngokuncane. Ukususa ke nje iilabel ezobomiweyo ezinomlando mnyama kungakhupha imali ekuthengeni ngaphezu kwemali engu-40%. Kangangoko, iinkcukacha ezintsha zenkciyo zisebenza ngokulungileyo kwaye zilindele ngexesha elide. Xa amakhampuni athenga inkciyo ngobude bokuthenga obukhulu kunokuthenga okuncane, zifumanisa ixabiso elikhulu kumali wabo. Yonke le migaqo ihlanganisa ibe yindlela eqhelekileyo yokwahlula imali xa kuchazwa ngendlela efanelekileyo kwiimeko eziphela kwiimeko eziphela.

Ukunciphisa ukuphulala kwezimali ngokusebenzisa i-CIJ enobomi obubi nomdla omncinci

Izinhlelo ze-Continuous Ink Jet (CIJ) zakhiwe ukuze zihlale isikhathi eside, zinemisebenzi efana namakhanda okuphrinta ahlanzeka ngokwawo nokuhlola okuzenzakalelayo okwenza i-inki ibe nokuma okuqondile ngaphandle kokuba umuntu ehlale eyibhekile. Izinhlelo eziningi zanamuhla zingasebenza amahora angaphezu kuka-1000 ngaphambi kokudinga ukugcinwa, kuyilapho ezinye izinhlobo ze-premium zihlala zisebenza cishe ngama-99.5% noma ngaphezulu. Lezi zinhlelo ezihlala isikhathi eside zisho ukuvalwa okuncane okungalindelekile nesikhathi esincane esichithwa silungisa izinkinga lapho zenzeka. Ezitshalweni zeziphuzo ezimatasa lapho imigqa yokukhiqiza kudingeka iqhubeke ihamba ngaphandle kokuma, lokhu kuthembeka kwenza umehluko phakathi kokuhlangabezana nama-quotas nokuhlelwa emuva.

Ukuvumela ukulandelela, ukuhambisana, nokuhamba komsebenzi okukhanyayo kokukhiqiza

Umzansi wamanzi wasebenzisa kakhulu i-printer zekhaphuni zebhottle lezinja ngokwamanje ngoba kudingeka bakwazi ukulandela izinto kuwo wonke umlando wokulawula kanye nokulandela amathiko asekhaya. Lezi zinhlelo zenza ukuthi izinkcazelo ezibalulekile njengezinombolo zezigaba, izinyanga zokuphela, kanye ne-QR codes ozinzileyo zibekwe kwiibhottle ngexesha labo lapho libhodwa kumgwa wokwenza. Lokhu kuhlala kuhlala kusuku kakhulu kwaye kungenzeka ukuba kungabonakali. Indlela yedijithali iyakha ukuthi zonke izinto zilindele kakhulu ngoba akukho indlela yokwenza amaphutha apho kuthathwa izilabel ngendlela yokubhala ngokunikezela. Kangangoko, izibhalo ezintathelene zilondolozo kakhulu kwaye zingabhalwa naphakade xa kumathandabuzi ukubona ukuphi izinto zavela kuyo noma ngexesha iyaphela. Kwiindawo eziphatha izinto zokudla, le ndlela yokugcina amabhali kudala akuyona kuphela indlela engcono kodwa kusemthethweni kwiindawo eziningi.

Ukugcina indlela yokulandela izinto ngezinto ezintathelene: Igaba, usuku, kanye ne-QR codes

Iprinta ze-continuous inkjet zifaka izikhumbuzo kumgqushwa ngamanje amanani e-batch, usuku lapho kwenziwa, nezinkinga ze-QR code ezingazolwaziwa. Lokhu kuyakuvumela izinkampani ukulandelela izinto kusukela kuqhawini lokwenziwa kuya kumakhanda wekhasimende. Uma kunjalo konke okungahle kumthengi, lezi zikhumbuzo zikusiza ekutholeni nokuhlukanisa ngokushesha ngenkathi kubhekwe ubunzima bomphakathi noma xa kubhekwa ubunzima bomthelela. Kusebenza kahle nangoba uhindleko oluphezulu lwenqubo yokuqhubeka apho kungase kube nenkinga. Konke umgqushwa onke unikwe ikhowudi ngendlela efanelekile ukuze akwenzeki ukuthi kuphinde kube khona kumugqa wokulethela.

Ukufinyelela kuzibophongo zokuphepha nokudla ngokuchanekileyo ngokubhala ngendlela echanekileyo

I-FDA nakunye kwezifundazwe zaseYurophu kudinga ukuthi izipaki zokudla nokudla zibe nezilabeli eziyisicaba kanye nesiphelile. Teknoloji yokuprinta ngokuphindezeka kwegciwane (CIJ) ikhiqiza izimpendulo eziphulaphula kungcoliselwa yamanzi, ukugcwaliswa, kanye nenhlawuleleza engaphezu kwesophahla nangaphakathi kwemfundo. Le mikhodi isuke ibonakala noma kunjalo eminyakeni eyizahlukene. Uma izinkampani ziyishintsha kumathuba wodidi olubhaliweyo, zihlinza izinkinga ezitholakala xa kusebenziswa ukulabela ngendlela. Lokhu kusho ukuthi akukho phutha futhi lapho kufakwa imininingwane ethinta kakhulu njengekusohlwa kwezinto, inombolo yebhetshe, noma izaziso mayelana nezinhlanzi. Ukufaka le mininingwane ngendlela efanelekile ayisiyindlela kuphela kodwa kuyisidingo esibalulekile ekulindeleni abasesheshini baphethe kanye nokuzivikela kwezimali ezingaphansi.

Ukuthunyelana kwebhottle inkjet printers nge-automation kanye nezinhlelo zedatha ngexesha elijwayelekile

Iprinta ze-CIJ zamanje zisebenza ngokubambisana nezinhlelo ze-MES ne-IoT ngezinhlelo eziningi. Lokhu kusho ukuthi izikhathi zokubhala zingashintshwa ngokuzenzakalela ngokusebenzisa iminikelo yezokwakha evela kuqondini kwefaktori. Ngaleso sivumelwano, izinyathelo zomsebenzi wasezingeni elisha ziqala ngendlela ethile. Izininzi zezigaba zishintsha lapho kudingeka, izinsuku zokuphela zishintshwa lapho izinto zihamba ngemiphumela yangaphakathi, kanye namazwi akhethekile okuthengisa ahlala ngokucacileyo ngokulinganayo nokuthinta kwezinkolo, amakhetho, noma izahluko zokhangelamthetho ephakamiswa ngexesha lokwakha. Okukhomba konke lokhu kungcono kukuthi kususa ukufaka kwegazi kwezisebenzi. Indlela yonke ibe yinkimbinkimbi kodwa ishiya emuva amadatha azilondoloza. Lezi zilondolozo zasiza kuzidingo zokulawula futhi zenza kube lula ukubona izindawo apho izinto zingasebenze ngokushesha kabanjalo.

Ukusebenza Kuyokweluleka Kusasa: Ukuthuthuka Kwiteknoloji Yomshayeli Wamabhokisi Wesipapamandla

Ukugcizelela kwenovasiyon: I-inki ezilungile ku-UV nekholo yokuprinta ngokuphambene okuphakade ngezibonelo eziphephile

Okwakhiwa kushintshwe kusemthethweni kunezibonelo ze-UV zilandelayo ezingaqeda phansi ngokushesha uma ziqhutywa yisimilo se-ultraviolet, zenzela amashovi azivikele ukuthi ashamalale, nokuba kuzindawo ezimbi emasimini ekwakha izinto zokudla apho izihlangothi ziya kum nyana noma kum greese ngohulumeni. Lezi zinki ezithandekile zisusa inkinga yokuthintana kwegazi futhi zilahlela izikhathi ezihlala ziyodwa xa kususwa, kuvumela amandla okusebenza adlule ngendlela enzima kunangezinsuku zedlule. Phinda futhi na lezo ngezibonelo eziphephile zokuprinta ngokuphambene okuphakade nezinhlelo eziphakathi eziphakeme ezenza yonke into ibe yidlule ngempela, futhi singaphinde siniphi? Amakhodi webarcode nemelwe ethintekayo futhi ayisicaba atholakala ngokushesha okuphinda kangakanani kakhulu kuno-30 thousand bottles an hour. Isisindo esifanele kumsebenzi wokujika lapho ukudluliswa ngokushesha kuthunyelwa kubaluleko obuphakade bokufunda kakhona.

Izici ezinezimali: Ukubeka isimo ngemizuzu yonke nokulunga okuphikisayo kuzinhlelo ze-CIJ

Izinhlelo ze-CIJ zamanje zihlangalalelwe ngamaphesenti e-IoT njenge software engcono esebenza ukulandela izinto ezithile njengezinga le-ink, indlela abasebenzayo kubo amanozle, kanye ngekwalithi yoku printa njengoba kusekelwe. Abasebenzi base fakthri ka manje asidingi ukuba bahlale phakade ngoba bangakwazi ukubheka indlela isikhathi sisebenza kuso kuleli ndlela futhi bafumane izaziso lapho kungaba khona into engahle. Lokhu okuphathelene nokukhathalela kusebenza ngendlela ethembekile. Le algorithm angcabanga kanjalo ngokuthi umshinelwa usetyenziswa kangakanani kanye nomkhawulo owenzele ukusetyenziswa kwimali ngaphandle kokuthi kuphazanywe kabangani. Sinethemba ngokuthatha ama-35-40% emahhala amakhetho, ngaphezu kwezinye izikhathi phakathi kwezimboni. Ukuzala kuhlala kuhamba ngendlela ethembekile kancane ngaphandle kokudinga ukugcina ukugcina kwezomnqobi ehlala ephakama phambi kwamashini wonke.

Isikhombisi Sokuqala

Ubani ubu busuku be-Continuous Inkjet (CIJ)?

Isayensi se-Inkjet ephinde phinde iyasebenzisa indlela yokhokha engaphindelanga ekusebenziswa emakhini okhokha kakhulu njengezinsimbi zezinsimbi, lapho izinkomba ezincane zomoya ezimbilawa zithunyelwa kumayejula ngaphandle kokuthintana, ukuqinisekisa ukhokho okucacile kanye nokucacile kakhulu.

Iziphi izindlela izinkampani zokhomba zenkamba zifakela kumthetho?

Izinkampani zokhomba zenkamba zifaka amakhodi aphathele imithetho yezimali njenge-FDA, kufaka phakathi amadijithi ebhetshe kanye nedates yokuphela kwesikhathi, ukuqinisekisa ukuthi izinhlelo zilandelayo kanye ziqophele imithetho yomthetho.

Kukhona kanjani izindlela izinhlelo ze-CIJ zilondoloza imali?

Izinhlelo ze-CIJ zilondoloza imali ngokuthi kunciphise ukulungiswa, ukunciphisa izindleko zezinto ezibaluleke, kunciphise ukushabalalwa kwezinkinga ezigcwaliswe ngaphambi, kanye nokuthenga ink omkhulu ngendlela efanelekileyo.

Kungani ukhomba okungaphindelwa kubaluleke?

Ukhomba okungaphindelwa kugcina izinkampani, njengezinkamba zeglashi kanye nezinkamba ze-aluminum, ukuqinisekisa ubunzima kanye nobuhle bomgudu wokugcina ngemuva kweprodukthi ekhula kakhulu.