Teknoloji yokuprinta ngokupheleleyo: Izibhokisi ezi-400 ngohora & ukubeka isibonelo esihlukileyo kwezibhokisi ngokugcina ngama-65%

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Ukusebenza kwe-Technology Yokuphrinta Ngokushesha Kwe-Print Yodwa Kwamaphakathi

Ubuchwepheshe bokunyathelisa be-NOVA obuhamba ngesinyathelo esisodwa buletha ushintsho ekuhlobiseni okuyisilinda ngokuthwebula isithombe esiphelele esingu-360-degree ngokujikeleza okukodwa okuvumelanisiwe. Lokhu kuqeda ukufakwa kwamanani amaningi, kukhuphule ukusebenza kwamabhodlela angu-400 ngehora futhi kunciphise isikhathi somjikelezo ngo-65% uma kuqhathaniswa nezinhlelo zokuhlola. Umhlobisi webhodlela lewayini wase-Australia wathatha indawo yemishini yokufaka amabhodlela amaningi futhi manje ukhiqiza amabhodlela angu-3 200 ngomsebenzi ngamunye ngomsebenzi wobuciko ongenaphutha ongu-1200 dpi. I-opacity ye-inki emhlophe ifinyelela kuma-92% engilazini emnyama ngokuphazima kweso, kuyilapho ukufakwa kwe-UV LED ngokushesha kuvimbela ukuzuza kwamaphoyinti. Ukushintshwa komsebenzi ngaphandle kwamathuluzi kwenzeka ngemizuzu engaphansi kwemibili, okwenza kube lula ukugijima ngempumelelo izingcezu ezingu-24. Uhlelo lwe-ink loop oluvaliwe luyahlanza futhi luvuselele umoya, kunciphise imfucuza ye-ink ngo-35%. Le ndlela yokudlula okukodwa iqeda ubunzima bamatafula okufaka izinkomba, inciphise ukugqoka nokugcinwa kwemishini kube imizuzu engu-30 kuphela ngesonto. Umphumela uba isivinini, ukunemba nokwethenjelwa okungenakuqhathaniswa kokuhlobisa okuxubene kakhulu.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umhlobisi Wamabhodlela Ewayini Unciphisa Isikhathi Sokujikeleza Ngama-65%

I-boutique winery eNapa Valley yaguquka kusuka ekufakeni amalebula ngesandla yaya kubuchwepheshe bokuphrinta be-NOVA bokuphrinta ibhodlela elilodwa ukuze lihlobise ibhodlela ngqo. Lo mshini wawuphrinta izithombe zezivini ezizungezwe i-lacki ehlelwe nge-repress kumabhodlela angu-1.500 ngosuku, wanciphisa izindleko zokuhlobisa ibhodlela ngalinye zisuka ku-$1.80 zaya ku-$0.52. Umklamo wokudlula owodwa waqinisekisa ukuthi wonke amabhodlela, kungakhathaliseki ukuthi kunezinguquko ezincane zobukhulu, athola ukubhaliswa okuphelele ngenxa yokudweba kwamaphepha okuhamba phambili. Banciphisa abasebenzi abasebenza isikhathi esigcwele besuka kwabathathu baya kosebenza isikhathi esigcwele oyedwa, okwenza konakale amahora angu-800 ngonyaka. Uyinki oqiniswe nge-UV wawumelana nokuqina kwebhakede leqhwa nokuqhekeka ngesikhathi sokuthumela, okwaphumela ekutheni kungabi bikho izikhalazo zamakhasimende. Ngemva kokwengeza izinombolo eziguquguqukayo zezinhlelo ezilinganiselwe, ubulungu babo beqembu labaqoqi bakhula ngo-22%. Le ndawo yokugcinwa kwewayini yabuyisela imali eyayitshaliwe ezinyangeni ezinhlanu.

UMoya Ukhipha Amaphakethe Ezipho Zamaholide Ngesikhathi Esingekho

Umprodukhwa wemithi yase-Skotlandiya wadinga ukugcina iset ye-“gift” yomhla wokuzalwa nesikhombisa esisodwa kanye ne-sikhombisa esingaphansi kwezinkamba zeglasi zesi-750ml. Ngokusebenzisa i-NOVA yokuqala yokuprinta, baprinta ngqo ngomthwalo wemvula, CMYK, kanye nezinkampani zezivarnish ezimbili ngama-350 inkamba ngohora. Umsebenzi wokuqala wakhiqiza ukungafani kwezinkampani eziningi, faka isikhombisa esisodwa sika-360-degree ngokuphelele nesikhombisa sesibhambo sokukhanya esisodwa. Isiqhelo sesi-20,000 sokubeka inkamba sakhelwe ngama-6 eminyakeni ngendlela engasoloko ibekho yindlela yoku-printa ngokusebenzisa isikrini kanye nokuhlanza ngokuphelele, okuyisikhathi sesi-8 eminyakeni. Amathuba okuzilungiselela abantu akhomba ukuthi isikhombisa sesidigital sibonakala ngama-23% ngokuphelele kunezinye izikhombisa. Isibhambo sakhiqiza ukuthi zonke izikhombisa zezincwadi zokugcina zizofakwa ngaphandle kwesibhambo, faka umsindo wokuthengiselwa kwezinkampani zokufaka izikhombisa ngaphandle kwesibhambo ngama-$90,000 ngonyaka kanye nokuthuthukisa isikhathi sokufika kumazwe ngokuphelele kwezinsuku ezi-6 zokugcina.

Umbuso wezinkampani zokwenza amabeeru ziyakha amacan kanye nezinkampani zokuthenga ngokusho lokufuna

Indawo yokuqala kwezinkampani zokwenza ubisi ephakeme kakhulu eKholorado ibuyile isistimu sokuphrinta yama-NOVA enye phasi ukuze ishabele amacans ene-aluminum nezinkampani zokugrowler zeglass ngamabizo angafihla. Isikhombisa sibonakalise amathayela amabili ngaphandle kokuguqula izifunda ngokubhekene nokuguqula amandrels okukhupha kusheshaku. Isiphumo sesihlanu sasendleleni sasihamba ku-4,000 izinto, futhi indlela yomphathi wokuphrinta wabuyisela ukuthi amagama amane-point ayisikhona ngokucacileyo futhi amabizo abasebenzayo ayisikhona ngokucacileyo. Babheka iseriyesi yamabizo yomthwalo wokuzilungiselela umsithelo wokufaka isibonko, okwakha ukuvutha kwesibonko esingaphansi ngokuphakeme kwe-27% futhi ukubhabhisa kwe-social media ngokuphakeme kwe-150%. Ukubhaleka kwe-ink inkhululekile ekupheleni kwe-pasteurization futhi ekupheleni kwe-ice immersion emahora angu-24. Ukusakaza kwezincamani zokuphrinta kabefore kwasuka ku-zero, okwakha ukuthi kubhishwe i-$40,000 yokusebenzisa indawo yokugcina. Umkhosi wokwenza ubisi wabiza isikhombisa njengomkhosi wokudala okwakha ukuthi kubhaleke ngokushesha kusasa ngemva kokufaka isibonko.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

UMhlahlo WesiNkqubo ECO Plus Cylinder
(RICOH Gen6 Series)

INDABA YOKUBUKA

ULTRA Isigubha Esincinci LwesiNkabi we-UV
(RISO CF3R Series)

INDABA YOKUBUKA

UNIVISUAL-12 AI Scanning UV Conveyor Inkjet Printer
(RICOH Gen6 Series)

Ukuguqula kusuka kwe-printing engenakho ukuphinda kabili (multi-pass) ku-printing engenakho ukuphinda okugcina (single pass) ngokusebenzisa i-UV kuyabeka isibonelo esisha kumsebenzi wokuqwalasela izinto ezinomphakathi, futhi i-NOVA Inkjet Technology iyagwala le mguqulo. Teknoloji yethu yokuphinda okugcina (one pass printing) isebenzisa amaprint head athile ekhona kuzo zonke izindawo zokubhala, ibhalisa zonke izikolore, umnyama, nokuvamisa ngokufanekayo ngokuphinda kwesibonelo esinye. Le ndlela isula iziphepha zokuhambisana (registration errors) nezindlela zokubhala (banding) eziphathelene nezinhlelo zokuhambisana (indexing systems), futhi iba nezinkokhelo zokubhala ezinamakhulu kwe-30 microns. Kwisithuthi sokuphatha izincwadi zemifula emzini yaseThayilandi, amashini amabili ayezika-NOVA ayophinda okugcina (single pass) abuyisile amashini amasixhenxe ayezika-screen printing angaphansi kokuphatha ngokuphelele, futhi bavuselela ubukhulu bekho kwe-Overall Equipment Effectiveness (OEE) kusuka kwe-62% ku-91%. Ukuchithwa kwe-UV LED, okwenziwa ngokushesha emva kwezikhumba zezikolore zonke, kuchitha izidrop zokubhala ukuze zingahambisi, kungakhululeka ukubhala kwe-halftones ezinamakhulu kanye nezinkhomba zesi-QR ezincane kakhulu ozizocacisa ngokushesha. Kwenziwe ngemifula yezinkhamba zokuchitha ukudlula kwe-vibration, amashini athishiya ubukhulu obuhle kuzo zonke izikhumba zokubhala zezinkulu kwe-200,000 ngaphandle kokufaka kabusha iziphakamiso. Isiprogram sika-NOVA sika-RIP (Raster Image Processor) sisebenzisa ukuchaza ukuthi izinto ziyahlukana kahle (tapered compensation) nokubhala kwe-3D surface mapping, ukuze kubhekwe ukuthi izicabha ziyabhalwa ngokuphelele ngaphandle kokuchitha kwe-conical drinkware. Ngokubanzi kwezinkulungwane eziyishumi nambili nezintathu, teknoloji yethu yokuphinda okugcina (one pass printing) iyasebenza kumasebe ayezika-beverage, ayezika-cosmetics, kanye nezinye zezibonelo zokuphakamisa, ibhalisa iziphumo ezihlukahlukene ezifanayo nezifundwa kwe-ISO 12647-2 digital printing standards. Ukubuyiselwa kwezimali kusha, okungenani kwezinkulungwane eziyishumi nambili, kuyenza le solusheni yase-industri yesivinini kufanele kubhekwe ngokujabulisayo ngabasebenzi abaningi abafuna ukuthi baphathele umsebenzi wabo ngaphandle kwezindawo zokusebenza.

Imibuzo Evame Ukubuzwa

Uyini iphrinti yomphathi wokuphrinta?

Yilungisele inkjet yokuqinisa UV okuyiqondisa isithembiso sonke ngomzuzwana wokubhala umthwalo ngokuhambisana, ngokusebenzisa amaprint head athile. Lokhu kususa izindlela eziningi zokubhala, kunciphisa isikhathi sokuphatha nokuchitha imiphumela, futhi kusinika ukubhala kwesikhathi esihlukene 360-degree ngaphandle kokubhala kwezindawo zokuvalela nokuvalela.
Ukubhala ngomzuzwana ungahlela amathuba angu-400 emizuzwaneni ngamahora, kunciphisa isikhathi sokuphatha ngaphezu kwe-60% ngokulingana nokubhala ngamazindlela amaningi. Kususa izikhathi zokuvavanya, kusiza ukubhala kwezikhathi esihlukene okunconywa kakhulu ekupheleni kwezinhloko ezingaphezulu.
Cha, i-rotary encoder esihambisana ne-array yamaprint head athile iba yindawo yokugxila engabonakali kakhulu, ibe yinkululeko yokuqinisa ngokulingana kwe-±0.03mm. Lokhu kusiza ukubhala kwezinhloko zokugcina konke ngaphandle kokubhala kwezindawo zokugxila noma izindlela zokugxila ezibonakalayo kwezinye izindlela.
Yebo, isisiteme sesinkhawulezi semankwazi esihle sithumela ukuthi kubhekwe ngokupheleleyo kusukela ekupheleni kwesinye isikhathi. Sichapla inkhawulezi yomthwalo wokugcina phambi kokuchapla kwe-CMYK, futhi lokhu kwenza amakholora akhululekile kusuka emaglasini noma emetalu emnyama ngaphandle kokuthi kufanele kuchapwe kabili.
Ukuchapla kufanele kwenziwe ngokucacileyo, ngokuchapla okuzenzakalelayo wezinkulungwane zokuchapla nezinkulungwane zokuchapla ngokushesha isikhathi esingekabili. Kukhululekile ukuchazwa okusheshayo kusukela ekupheleni kwesinye isikhathi isikhathi esingekabili. Isisiteme sesinkhawulezi sokuchapla ngokuvula kusukela ekupheleni kwesinye isikhathi sikunciphisa kakhulu ukuchapwa kwezinkulungwane, futhi lokhu kwenza ukuthi kuchapwe ngokupheleleyo ngaphandle kokuthi kubhekwe.

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Ubufakazi Bamakhasimende

Ahmed Hassan

Isichapla se-UV se-NOVA sishintshile indawo yethu yokunika izinto. Manje sichapla izifleshi zemaglasini ezinkampani zonke ziyisikhombisa 3000 ngusuku ngaphandle kokuthi kubhekwe kanye, kusukela ku-800 ngezinkampani zethu zokuchapla ngokuvula kusukela ekupheleni kwesinye isikhathi. Inkawulezi yomthwalo kusuka emaglasini emnyama ibhekana njengoba ichapwe ngokushesha, futhi inkhawulezi yokuqinisa iyakhululekile indawo yethu yokunika izinto. Isivinini sesilinganiso sesilinganiso siyaphansi kwe-0.3%. Sibuyiswe imali yethu ngeminyaka eyisishiyagalombili futhi sizilungise izinkampani ezimbili.

Elena Rossi

Emva ngeminyaka yokuthumela ukusebenza kwezinkampani zokuhlela izibhokisi, isikhombisa sika-NOVA sokuphakama kanye sisho sithi sithola umkhawulo wethu. Sichapheza amakholori ayalungileyo ayaKu-Pantone kuzibhokisi ezingu-5,000 ngalendawo yokuqala, nangokuchapheza kahle kwesikhombisa esiphakathi kwezibhokisi zonke. Ukuchapheza okuhlanganisa izinto ezihlukahlukene kusiza ekubhaleni izikhowudi eziyodwa ukusabela. Ukungasebenzi kuyisikhathi esincane kakhulu; sizihlambulula izihlangothi zethu ngomnye ngoweSonto. Isidingo sakuthengisa ukuchapheza ngalinye saphela ngamashumi ayi-55.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
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impishini yokuqondisa impishini yokuqondisa yomkhumbulo yomkhumbulo wokugcina uv ukuphrinta kahle kwe-digital impishini yokuqondisa yomkhumbulo yomkhumbulo wokugcina uv impishini yokuqondisa yomkhumbulo yomkhumbulo yomkhumbulo impishini yokuqondisa yomkhumbulo yomkhumbulo yomkhumbulo yomkhumbulo impishini yokuqondisa yomkhumbulo yomkhumbulo yomkhumbulo yomkhumbulo impresi yesitayeli yomkhakha wokuphatha isifundazwe seprinti yomkhumbi impresi yomkhakha wokuphatha eyodwa ngokuzenzakalelayo isistimu yesiprinti sesinkhawuthi esihlukile iprinti enzima kakhulu yokubhala isikhumba umniki wesistimu yesiprinti yasezindustri umhleli wokuphrinta emindeni iprinti yasezindustri eyodwa kuphela iprinti yomkhumbi eyodwa kuphela umniki weprinti eyodwa kuphela umshayeli wemishini yokuphrinta ngokuphansi kwezinye indlela UV inkjet eyodwa kuphela ukubhala kwezindlela zokubona
Ukuchapheza kwezikhombisa kwe-360-Degree ngokuphakama kanye ngomzuzu omunye

Ukuchapheza kwezikhombisa kwe-360-Degree ngokuphakama kanye ngomzuzu omunye

Ubuchwepheshe bokuphrinta obudlula kanye busebenzisa i-encoder ejikelezayo ehambisana namakhanda okuphrinta angashintshi ukuze kubekwe wonke umngcele wesithombe ngenqubo eyodwa eqhubekayo. Lokhu kuqeda imigqa yokuthunga nokushintsha kombala okubangela ukuphrinta okuhlukanisiwe, okuholela ekuhlanganeni okungabonakali. I-UK gin distillery yasebenzisa lokhu ukuze ikhiqize imifanekiso yezitshalo ezungezile ebonakala idwetshwe ngesandla. Lolu hlelo lusebenza amabhodlela angu-350 ngehora ngokunemba kokuma okungu-±0.03mm, ngisho nasengilazini enobukhulu obuncane. Ukulawula ukucindezelwa okuguquguqukayo kulawula ukubamba ngaphandle kokubhuqa, futhi ukulungiswa kokuthambekela okuzenzakalelayo kulahla iziqukathi ezidlula ukubekezelelana ngaphambi kokunyathelisa. Lokhu kuthembeka kwenza kube nokwenzeka ukukhiqiza izibani ngaphandle kokukhanya; ikhasimende elilodwa lisebenza amahora angu-16 lingenabo abaqaphi, lithembele ekuxwayisweni okude. Umphumela ongenawo umehluko wehlisa izinga lokulahlwa kokulawulwa kwekhwalithi kusuka ku-4% kuya ngaphansi kuka-0.3%.
Ukuhlanekezelwa Kwe-Taper Ne-Surface Dynamic

Ukuhlanekezelwa Kwe-Taper Ne-Surface Dynamic

Amazwi amaningi okukhokha kwezinye izinkampani azikwazi ukusebenza kwezindawo ezingaphakathi nezindawo ezingaqondi, kodwa u-NOVA wabeka ukubhalisa kwezinsuku zezinkampani kwe-RIP yakhe. Amaprofayela we-laser abhalisa yonke into futhi abuyekeze ukufaka amapikseli ngomzuzu, ukulungisa ukuguqula kwe-diameter ku-10% kuzo zonke izindawo zokubhala. Umkhiqizo wokuhlela wasebenzisa lokhu ukubhala amabhokisi we-serum ezingaphakathi ngezincwadi zemetalikhi ezingaphakathi kwezindawo zokubhala, ngaphandle kokugqibela kwesikhathi sokubhala. Uma akukho ukulungisa lokhu, izithombe zizoba zihlukaniswe kwindawo yokuqala. Isofthuweya isilungise indlela yokuphuma kwe-drop ukuze ibe yisikhathi esifanayo kwezinkampani zokubhala ngaphandle kokuguqula kwezindawo zokubhala, ukuchaza ukuthi izithombe zibe zingaphakathi. Umphakeli we-tequila waseMkhiseni wabonisa ukuthi lokhu kusetyenziswa kwezibhokisi zakhe eziningi kwe-barrel, futhi wabona ukuthi kunezinhlobo zokubhala ezifanayo ngaphansi kwe-0.5mm, okungaba kufuneka kubhekwe ngamashumi amahlanu ngokwesikhathi sokubhala ngamakhompyutha.
Isistayisheni yokuqondisa i-varnish nezinkampani zokuhlela

Isistayisheni yokuqondisa i-varnish nezinkampani zokuhlela

Teknoloji yokuza yokuza yokuza ye-NOVA iprinting eyodlula ngokupheleleyo iyincwadi yezibonelo zokubeka isibonelo esihlukileyo (spot varnish) ne-digital embossing ezifana ngezinyathelo zokudlula kwezinyathelo zokudlula. Lokhu kusiza ukwenza izibonelo zokubeka isibonelo esihlukileyo (high-gloss), esihlukileyo (matte) noma esihlukileyo (raised haptic) ngokuzichaza kuphela, ngaphandle kokusebenzisa izindlela zokusebenza ezingaphandle. Umphakeli wamafutha we-olive oil owenziwe ngendlela efanelekileyo wasebenzisa lokhu ukwenza isibonelo sesilika esisemthwakathini ngendlela yokuprinta, futhi kususa amasiliwe amashumi amabili namathathu asebhekwa ngokushesha ngomnyaka. Isibonelo sobunqula sisekuphela ngokushesha njengalesibonelo se-CMYK, ngakho ke izibhokisi ezibekwe ziyaphuma zizokwazi ukubekwa emabhokisini. Ukubeka isibonelo sokubunqula kusobala kusukela ku-10 ku-100 microns kusiza ukwenza ukuchazana okuhle kwezibonelo zokubeka isibonelo esihlukileyo (tactile). Umphakeli wamafutha wokubeka isibonelo esihlukileyo wabona ukuphulukana kwezimali zokubeka isibonelo esihlukileyo ngama-40%, futhi ukuthi kuyakhululeka ukubeka isibonelo esihlukileyo kuyavumelwa ngamaphuzu oshicilelo. Ngoba ukubeka isibonelo esihlukileyo kuyasebenzisa i-digital, ukuguqula ukubeka isibonelo esihlukileyo akakhi amasiko okubeka isibonelo esihlukileyo noma ukungasebenzi, ngakho ke kusiza ukwenza izinkampani zokuvikela ngendlela efanelekileyo.