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Indlela Ama-Printa Asondlela Kude Enhleza Ukuhamba Kwemisebenzi
Ukufunda indima yamaprinta asondlela kude emazingeni ekhiyiwa ngokukhanya
Abahleli besikrini besilinda basondelene kakhulu bezungezwe yizikhathi eziningi njengamathuluzi okufa kakhulu abasebenzisa ukwakha kakhulu. Lezi zinhlayiya zingabhalwa ngokuphindezelayo kumalayizi abachubeka behamba, ngempela ngenhla yokuxhasa isivinini esiphindelayo nokwehlisa ubunzima. Izikrini ezingumjikelezo zivumela ukusebenza okuphindezelayo ngemigaqo yokwakha engaphezu kuka-1,200 ngamahora, futhi ukulungiselela kuhlala kuhle ngaphakathi kwesikhathi se-0.1mm. Kulinganiselwe kumazinyo atholakala asemaceleni apholile okuqukethwe, lezi zinhlayiya zibeka phansi isikhathi esisuselwe ngemva kokugcina ngaproximately 40%. Okukhomba kakhulu kulabo kukuthi kungasebenze ngezinhlayiya zokunika ngokuzenzakalela. Izithuthi ezisebenzisa izimo ze-Industry 4.0 zifuna lezi zinhlayiya zingene kakhulu kuzimiso zabo zokwakha okunjalo, lapho ngalunye lwamathuluzi alunikwa kanye alusebenze ngokuhlangana, akwazi ukusebenza ngokodwa njengoba amathuluzi ahlelekile ayekwenzela.
Okubi ngaphandle kokusebenza kwezimali kumacala angaphansi nezinhlayiya eziphazanyayo
Kukhona ukuhlakanipha kwe-throughput kwezinkPrinter zokuprinta ezinxulumene ngokushesha uma kulinganiswa nezinhlelo eziqondile:
| Inqanawa yemiphumela | InkPrinter Ephelele Ephelele | Inhlelo Eziqondile Yokuprinta | Ukuthuthukiswa |
|---|---|---|---|
| Isivinini esiphezulu | 1,200+ izimpendulo/hora | 300-400 izimpendulo/hora | 300% ngokushesha |
| Isikhathi Sokufaka | 15-20 imizuzu | 45-60 imizuzu | ukunciphisa kuka-67% |
| Ukugcina Kwamakhlakhi | 2-3% | 8-12% | 75% okuncane okungaphazimulwa |
| Inkinobeko Yokuphuma Ngokuphambene | Ayiziphikiswa | Kunqunyelwe ngosayizi we-pallet | N/A |
Lokhu kusebenza kahle kuholela ngqo ekukhiqizeni okukhulu. Omunye umkhiqizi wezimboni wakhuphula umkhiqizo wasuka ku-550 waya ku-1 140 amayunithi ngehora ngemva kokusebenzisa ubuchwepheshe obujikelezayo, ngesikhathi esifanayo wanciphisa izinga lamaphutha ngo-28% ngokusebenzisa ukulawula okuzenzakalelayo okunembile.
Ukufanisa ijubane lokukhiqiza nokusebenza kahle komugqa ukuze kuncishiswe izingqinamba
Abaprinta be-rotary abasebenzisa isivinini esiphakeme sikhuthaza kakhulu ukukhupha lezi zinkinga ezihlanya izinhlangano zokwakha. Uma lezi zinhlayiya zisebenza ngokuhlangana nezinye izinto ezingaphambilini namuva kwizinhlayiya, akukhoqobo lokuthi imithombo ihlehlwa lapho ilinde ivuselelwe. Le ngezi ebizwa ngokuthi 'smart tech' ibika khona inyaniso, iyashintsha izilawuli ze-print xa kunezilinganiso ezishintshayo. Lokhu kusiza izinkampani ukuze zifinyelele kwi-94% kuya ku-97% ye-efficiency yokusebenza kwesiseko, okuyisilinganiso esibhekene nendlela eyadala efika kuphela kwi-65% kuya ku-75% ngemini. Kanti simemukeli na le IoT yonke? Ngokuthi ukulungiswa ngaphambilini kukhona khona, izinkampani zibona ukuthi izophazanyo ezingavunyelwa ziphumula kabili ngoba iziqhamo ezithuthile zibonakala ngaphambi kokuthi zihlule.
Ukholo Lwasekhondleleni Ngemuva Kwesayensi Ephephileyo Ye-Rotary Screen Printing
Imikhuba yomzobo wokubhukuda ngokuvamile ukuze kuwuthunyelwe ngokushesha kakhulu
Okwenza izimvithetho zokuprinta eziphakeme kakhulu zibe nezintu njengoko zizenzekelayo kukhona kwabo okubhukuda ngokuvamile. Isilinda se-silinda sibhukuda ngokufanayo nokuthi yini into engaphrintwa kuyo, kuyidingeka kube nesivinini esifanayo ngokugcwele. Ngaphandle kwezinhlayiya ezinezinkawuli ezingahlala zihlala ziqala nezimaya, lezi zinhlayiya zingasebenza ngokuvamile, zithumela izinto ngokushesha kakhulu, ngamanye amaxesha ngaphezu kuka-100 ikhanda ngeminithi. Ngoba isilinda sihlala siqhagamshelene nesilinganiso ngokugcwele, iziprinti zihlala ziyedwa ngokuhambisana kahle. Lokhu kubaluleke kakhulu uma izithuthi kumele kuhlale kunezimo ezobulungiswa ngexesha lizimbiza izindlela eziningi ngexeshana.
Ukuletha kwegesi ngokucopheleka nokudala kwegesi ekususweni kakhulu
Xa kushisa kwi-speed yangaphakade, ukugcina ink flow ngokuvamile nokugcina izikrini ezigcwele ziyafana kakhulu. Iziphampheli ezihlelekileyo nezisqeshi ze-sealed chamber zifaka ink inkuyahlukahluka phakathi kwesikhala esiganjwayo, okungasivumeli ukuthi kube nenkohlaka noma iziphawu ezinguququkuquku. Kwi-tension yesikrini, izigcinelelo eziningi ezintsha zinezikhathi eziyekelwa ngokuzenzakalelayo ezingaqondani njalo njengoko amagugu avutha kusihluko noma aphinde aphinde ekusebenzeni. Lokhu kunceda izithombe zibane kakhulu nangoba sesishisa ngemizuzu engaphezu kwemizuzu. Kunalokho okunye futhi: le minyakelo iqaphele izinto ezijikelezayo njengebuthana bekankohlaka futhi ibonise yini imini yesiphazamiso. Xa into ethile iqala iphazanyeka, inokulungisa ngokujulile phakathi komsebenzi ukuze abasebenzi bangeke bakuphuse umsebenzi wonke ngoba umakhine uyashisa kakhulu.
Izimfazo ezibalulekile zokusebenza ezichaza umprinter othuthukile wamasikrini osukezela
Okwenzeka ukuthi iphrinta eqashelwayo yezinhlamvu ephethilayo yasebenza ngokweqile kuyizici ezithile zokubalwa okuphawula kona. Uma sikhuluma ngamagazini enkathi, lezinhlanzi zingasebenzisa phakathi kuka-80 kuya ku-120 yard ngemizuzwana ngayinye. Lokhu kumbele ububi kunaleyo yezinkundla ezenzekayo esebenza ngokuvamile ngaphezu kuka-15 uya ku-25 yard ngemzuzu. Inkulumo kumele ibe yiqinile kakhulu futhi, ngaphakathi kuka-0.1mm phansi noma phezulu lapho isebenza ngokugcwele ukuze amanxeba apholakele kahle kuyo yonke into ekaphrintwa. Kunezinye izinto ezingcono ukuthi kuzwakale. Izisikithi ezishintshayo ngokushesha zixhomeke kancane kunesihlanu ngomzuzu ngalunye, kukhona ukuciphisa ngokuzenzakalelayo ekugcineni, nezinhlobo zokususa umlilo okusebenza kahle kangaka ukuze kuthwale inani elivamelekile lokuphuma kwisikhathi isikhathi. Konke lokhu okusebenzayo kuhlanganisa kuthinta ukuthi ababhili bange amanzi amakhulu ngemva nemva futhi bahlale bahlala nabaviyo beziphumo.
Ukuthunyelwa kwezinhlelo zokwakha ezinezimali nezobudlelwane
Ukuthunyelwa okuphathelene kwezikhathi eziningi zomshayeli wesikrini ophindaphindayo kumgwa wokwakha okuzenzakalelayo
Xa kufika ekushayeleni ngokushesha kwisikrini esiphindaphindayo, lezi zimakhina zifaka ngqo emgwaneni wokwakha okuzenzakalelayo ngasekuhlengini nezandla zombhawula nezigiba zokuhlaba, ukwakha umsebenzi owavivinywa onga fika kakhulu kune-100 imitha ngeminithi. Isibonelo esikhulu? Akukho dinga lokuthi abasebenzi bahlale ngokulawula izinto ngendlela eyodwa, lokhu kugcina konke kuyilapho kusuke isimo sokuvala kuze kube yisikhathi sokuthi izinhlelo ezenziwayo zihlangele. Lezi zimakhina zisebenza njengezinqamuzana ezinezintlungu zezinhlelo yonke yokwakha, zilungisa ngazo khona xa kukhona izinguquko zokushesha komgwa wokwakha. Okubalulekile kangaka - zibambe ubunjani besayensi esingcono noma ngaphansi kwe-0.1 mm, okuqukethwe konke okudingekayo kwiimali ezimanje zokuzenzakalela.
Izimfoko zodonga nebhokisi yokubeka isikhathi ngokushesha ngokuvamile kwebhola yesayensi
Izinkundla zokudala kuvumelekile ziqhubeka ngezinkinga eziphambene njengezindlela inkuni ibalulekile, ukuthi siphindaphinda kanjani isikwephu, nokuthi yini yonke ihlelekile ngexesha lokuprinta. Iisikrini zibalulekile kakhulu ukusebenza, zibonisa okuqhubekayo kwindawo yokwenza nokulunga kwizakhono ukuze abasebenzi bakwazi ukulungisa ngokukhawuleza ngaphandle kokumisa konke. Le zinkundla ziqhubeka ngenkathi yonke inkathalo, okususa izicathulo ngaphezu kwezintathu ezinguqu ezingaphezu kwezenzo zezandla eziphambene nezamandla. Koko kunjalo izinto zavela njengoba zilungile lapho kube sekunikezwa amaxesha aphezu kwegama elikhulu.
IoT ne-AI zihlokomela ukulungiswa ngaphambilini kumgca wokuprinta osuke sikhathi eside
Iphrinta rotethe yayizolo zimanje zinezikhombisi ezifakwe kuzo ze-IoT ezibeka isimo somthwalo, ubungu bukuqala, nokusebenza kwamanye amaphathi ngemva kwezinsuku. Izinhlelo eziphuculi zihandleni lonke lo mbuzo ukuze zilondolele ukuthi kube yini kudingeka ukulungiswa kabefore kungaba nguqu. Isibonelo, izimakhina ezithile zingakuxhasa izisebenzisi ngezinkinga ezingavamile kwi-screen tension noma i-doctor blades kude kangangomnyaka. Ngokwembono yeziphupheko ezavela emakhazini aphrinti esizweni sonke, lo haciko alula izophuko ezingalunganga ngaproximately 40%. Kunye, kusho ukuthi lezi zinkinga ezinzima zibalaselela kangempela, okuyindlela eyodwa yokufaka imali efana neyodwa kumuntu ongaphrinti aphindiwe njalo ngomkhawulo.
Ukubalisa Isivinini, Inhloso, Nenkokheli Kwi-Production EPhakeme
Ukugcina Ukucindezelwa Kwephrinti Ngexesha Liphula Kwi-Zikhawulo Ezivuthayo
Ukuthola umkhiqizo omkhulu kunayo yonke ephrintini yesikrini esisheshayo kudinga umsebenzi othile wobunjiniyela obalulekile ukuze nje izinto zihlale zinembile lapho zigijima ngokushesha. Izinhlelo zesikole esidala zazithandeka ukuba zingabi namandla lapho zicindezelwa, kodwa izinhlelo zanamuhla ezijikelezayo ziye zafinyelela imigomo emide. Zinezinhlelo ezingcono ze-ink kanye nezici zokuqondanisa okuzenzakalelayo ezivikela ukulinganisela okuqinile kuze kufike ezingeni le-micron, ngisho nalapho kunyatheliswa ngaphezu kwamamitha angu-100 ngomzuzu. Uhlelo lokulawula ukucindezelwa lwenza isihenqo sicindezele phansi njalo kulo lonke uhambo, ngakho akukho ukuchitheka noma ukudonswa ngaphandle kwe-register. Kubakhiqizi abafuna ukukhulisa umthamo wokukhiqiza kuyilapho beqhubeka begcina imininingwane eyinkimbinkimbi icacile emikhiqizweni esezingeni eliphakeme, lolu hlobo lokunemba lwenza umehluko ekugcineni izindinganiso zekhwalithi kumaqoqo amakhulu.
Ukuxazulula Ukuhwebelana Ngokushesha Ngokuqhathaniswa Nekhwalithi Ekufakweni Kwezimboni
Abakhiqizi abasadingeki bakhethe phakathi kokukhiqiza ngokushesha nekhwalithi enhle yokunyathelisa ngenxa yezinhlelo zokujikeleza ezihlanganiswe nokulawula kwesikhathi sangempela. Lezi zinhlelo ziqhubeka zisebenza ngaphandle kokuma, okusho ukuthi uyinki usakazeka ngokulinganayo kulowo mshini. Ngokwemibiko eminingi yomkhakha, ukuphrinta okujikelezayo kunciphisa izinkinga zekhwalithi ngamaphesenti angaba ngu-40 uma kuqhathaniswa nezindlela ezivamile zokuyeka nokuqalisa uma isivinini sifinyelela kumamitha angu-80 ngomzuzu noma ngaphezulu. Yini eyenza lokhu kwenzeke? Izinguquko eziqhubekayo ezintweni ezinjengobukhulu beyinki nokucindezela kwesikrini zenzeka ngokuzenzakalelayo lapho umshini usebenza. Lokhu kusiza ekulondolozeni ukubukeka okuphelele kwezinto ezinyathelisiwe nemibala engaguquguquki phakathi nemikhiqizo emide.
Ukuqinisekisa Ukuthembeka Kwesikhathi Eside Nokuphindaphindwa Ekuqhubeni Okuqhubekayo
Kwimithuthuzelo engahlala yekhwehlo apho izixhobo zihamba ngomzuzu wosuku, ubunzima obubanzi buhleli njengoko kakhulu ukuba zisebenze kanjani. Iziprinta ze-rotary zakhiwe ngokukhokelela nezinto ezibuthathaka ngaphakathi, ezi ziqinisekisa i-bearing ezingcono kunye nezinye izinto zokuhlala zenzelweyo ezingumgangatho oqinileyo. Zinkulu ke zifika ku-90% okanye kangako kwizimo zasekuhlaleni, ngelixa iisampula eziphambili zingenza imilipholu yeemeko ngaphandle kokufuna abantu ukuyila nayiphi na into. Lo hlobo lomsebenzi obuvuseleleyo kuthetha ukuba izinto zihlale zifanayo phakathi kwamagama amaholo, oko kubaluleke kakhulu kwiindawo eziphambili ezingumgangatho ofanayo xa kuchazwa ukuba iphakheji liyakha ngonyaka okanye ngomhlana.
Imibuzo Evame Ukubuzwa
Yeyiphi inxalenye eqhelekileyo yokusebenzisa iziprinta zokuprinta ngokukhokelela ngokushesha?
Inxalenze eqhelekileyo yiyo indlela ayikwazi ngayo ukuprinta ngokuphindaphindi, okwandisa umkhondo kwaye uphule ixesha elisuselwe ngokuphindaphindi kumathuba asemgangathweni.
Kunjani ukuthi izimprinta zomgwaqo zingena kumzila wokwakha okuqhubekayo?
Zingena ngendlela ethembekileyo, zisebenzisa izandla ezihlakaniphile nezibhiri zokuhlaba, ziqinisekisa ukuthi ziyalingana nokucopheleka kuzinzuzo zonke zomzila wokwakha.
Iziphi izinkubalalo ezisetshenziswa kumaprinta amgwaqo asukela kakhulu?
Zisetshenzisa iziviko ze-digital, izikhungo ze-IoT, ukulungiswa okuphathwayo ngu-AI, nezinhlelo eziphambili zokuhlanganisa ukuze kube khona izilungiso nebhola njengoba kusebenza.
Bangayini ukuthi baphinde phinde bafanele ubunzima bomprint?
Izinhlelo ezininzi zokuphatha zihlawula indiza futhi ziqinisise ukuthunga kwesikrini, ngelixa izibhola ezenzekelayo ziyisondela izilinganiso ukuze kube khona ubunzima obugcwele bomprint.