Izinto ezivuthiwe kungashadiki ukuprinta? Umphrinta wesayinde we-UV inkjet unquma le nkinga

Kungani Izindlela Zokuprinta Ezihlelekile Zazange Iziphumelele Kuzintambo Ezivimbela

Izizingu Ezihlukile Zokuprinta Kuzinto Ezivimbela Nezibukhulu

Xa kufanele kusheshwe kuzinkomo ezimbhijeni, izinkinga zihluka ngokushesha kunokusebenzisa amafa angcono. Cabanga ngalezi zinto zezinsukwane esizibona njalo – izibhamu zemithi, izigcawu zocofi, futhi okuthile kakhulu kwezinhlelo zasebandleni. Lezi ziphondo ezimbhijene zidinga ukulandelelwa ngendlela eyodwa ngoba izithombe ze-2D azilandeli kahle xa kugcinwa phambi kwamabhiji. Oku kubekayo kukuthi isakhiwo siphazanyiswa ngenkathi asilungile. Futhi manje kuneqiniso elikhulu ngokuthatha ink ubhude emva. Ngaphandle kokuba kube neyodwa engcono yokusebenza ngayo, izimvamvane zishintshana zihlala zifuna izinkinga ngemisebenzi yezimali. Izinkinga eziphathelene ngokujwayelekile kungaba le band ezithandayo evela kushekeni shesha noma izithombe ezincane ezibonakala apho angeke. Lezi ziphathekiso zingahlinzeki ngendlela ephumelelayo ekusetjenziswa kuyo yishekeni shesha.

Ukwehluleka kweSheshini nePad Sheshini kumaZibhamu namabhotile

Ukuprinta ngokushesha kungcono ngemigqa engcwele ngoba isebenzisa iistensili ezigcinileyo. Xa kuzama ukuprinta izinto ezimbindi, abasebenzisi kufuneka bafumane iimeko eziphucukileyo zokuprinta ngokubambekayo, okunokongeza imali phakathi kwe-30 kunye ne-50 ngenxa yezinto njengeebhotile okanye iincwadi. Indlela yokuprinta ngendlela ephambili ayikho mntu omncinane. Lezi ziphathe zasilicone zinezizathu eziphambili xa zihlawula iingcambu ezidinga ukuba zingaphantsi okanye phezulu, ngoko ke abaprinti badlala inqanawa ngokuphindaphindi ngoloo nto ukuze bafumane iziphumo ezilungileyo. Oku kubangelisa ukuba umfanekiso ungqine ngokuchanekileyo phakathi kwiiyona ezahlukeneyo zeento. Iintsango zombanda zibonisa ukuba iindlela zombini zibandakanya kuphela ngamaxesha angu-80% xa zisebenziswe kwiibhotile ezilula zecalabhasalasi (ngoko ngama-330 ml) kunquse kuzo zonke iimvelaphi ezingcwele.

Ukugcina kwePrint Head kunye nokugcina kweTexture Surface kwiDirect-to-Object Printing

Ukuprinta ngemithombo ye-inkjet eyodwa ihlangabezana nezinkinga ezinhlekelelayo xa kusebenziswa kuzincwadi eziphendukayo. Izimboni kumele zilindele ngaphansi kwehhaf millimeter ekugcineni kusayizi esiprintwayo, okwenzeka ngokumelene kakhulu emibonweni engahambanga noma engavamile. Ngokomzekelo amacan ezingqonge ezingcolileyo, izinzu zazo zingaba ngaphezulu kuka-3.2 microns Ra, okwenzela ukuthi ink ikhululeke ngendlela ehambelana kwiizikhathi ezahlukene, ngamathuba athile akhona ukuba ihlukane ngakumbi noma ngaphansi kuka-15%. Kunezinkinga eziningi kakhulu ngemigqa etholakala kumagugu amabili njengezincwadi ezenziwe ngogogo oluhlangene negolide. Ukugcina umkhawulo wokuprinta okufanelekile kungaba yinkinga enkulu ngexesha lokuphatha ngempela ngoba le mihlomo yomfanekiso yophuhliso iyahlukisa ukulungiselela ngokomdla phakathi kwemisebenzi yokuprinta.

Ukubaluleka Kwemithombo: Igloasi, Imetali, Neplastic Emthethweni WaseZindabeni

Impahla	Izingxenye Zokuphatha KwaseZindabeni
Iglass	Kudinga ukucinezwa kwesayizi ukuze ink ibe yinxalenye, okunelisa $0.12–$0.18 ngalunye ilunye
I-Aluminium	Amathambo akhanya angakhuphula iitini ezipheleleyo ngaphandle kwezibhami zokuphatha
Iplastics	Izikhongo ezizulazula zihlukisela izinhlwa yamathambo akhanya kwiibhottle ze-PET kwimfazwe engaphelelanga kwi-68%

Le matrix ibonisa ukuthi ngaba ziphi izinhloso eziphilayo ezidinga ukulungiswa okubanzi phambi kokushunywa kumzimba wemichiza, ngasendulo kunazo ezintsha zezibhami ze-UV zokushunywa kumzimba wemichiza ezingenakho le minyaka ngokusebenzisa izixhobo ezininzi zokulungiswa nokulungiselela kwindawo yehlangothi.

Ukusebenza Kwitechnology Yeshunywayo Cylindrical UV Inkjet

Umsebenzi Wokushunywa Kwamathambo Akhanya UV Okulungisiwe Kumaqondo Amachiza

Amaphrinta we-UV anesilinda asolva lezi zinkinga zokuprinta kumagugu ngokuhlanganisa ubuncane bomfanekiso nobugcisa obungcono. Leli kekho amaphrinta akhethekileyo ephelele kusayizi yesandla, kodwa le ndima inemipini engakanani engqondene ngempela ukuze ibe nemifananwano yonke emibhalweni ekhulukazi njengoba izinto ezihamba. Kutheni lokhu kusebenza? Umgodi wasekhanda uphumathela inkubhala lapho isivinini siphindaphinda, ukukhokha okunembambiselo noma okungahleliwe. Isiphazimandla esikhulu kunazo zonke izinkampani ezigcinwe ngasendle zingakwazi ukusabela ngempela kumgudu wamagugu. Futhi into enconyayo? Abakhethi bangaprinta ngqo kuzimbiza ezenziwe ngoglasu, imetali, futhi nezinhlayiya ezithile ngaphandle kokudinga kwezinyathelo ezifutshane njengezimvitho zokuthutha noma ukuzilahla kuzintonga ezibhothe ngemuva.

Izixhumanisi Zokuphinda kanye Nokubophezela Ukuphinda Kwesivinini Ekuprinteni Ngobuchwepheshe

Isos ithanga emnandi phambi kwesayensi enkulu yokuprinta ngokumancane kuyizinhlekele ezikhathazekayo zokuthi kuzenzeka ukuthi zizinge izinto ngamavili amaningi angama-300 ngomzuzu ngelinye futhi zilondolole izinto ngaphakathi kwe-0.1mm kuphela. Izimakhine ezilungile kangaka zihlanganisa ukulawula ukuzinga nokuhamba okucacile kwe-axis X/Y kusuka ebusika benkqubo yokuprinta, lokhu kwenza isiphambano esikhulu xa kuzodwa ukuprinta izahluko ezidelelayo kuzinhlangothi eziningi njengezigaba zezinkunkuma noma izikhwama ezinezigaba ezithile. Isayensi esidala sokuprinta isikhumba sengqondo singathatha izithombe zingcwele futhi zingahlekelwe kizindawo zokugcina kulezi zinhloso, kodwa le ndlela entsha iyashintsha konke lokhu. Amabhange abaprinta abazibona iziphumo ezihle kakhulu kuzo zonke izinhloso zabo ngemva kokushintsha kule teknoloji.

Izinhlobo Zemikhumbi Yenkqubo ye-UV Inkjet Cylindrical: I-Helical, Single-Pass, ne-Indexing Systems

Izinhlelo ezintathu eziphumelelayo ziyalondoloza imercati:

• Imikhumbi ye-Helical sebenzisa iziqhamo zokuprinta ezihleli ukuze kwenze amalini aphindezelayo emathilweni ahambayo, ideali kwezimali zokwakha izinto ezinembuzi
• Izinhlelo zolunye uhlelo finyelela ubukhona be-1,200 dpi ngohlelo olunye lwesilinganiso, lunciphisa isikhathi sokwakha ngama-65% kunazo eziningi izinhlelo
• Iziprinta zokubala zifaka izigaba ezahlukene zezigaba ezahlukene ngezidingo zokulungiswa kwezilingo, ebalulekile kumakhimiya okwakha izinqolobane ezikhethekile

Ingeni Yemfundo Efanayo Ngasemva Kwesilinganiso Esithe phakade Phakathi Kweziqhamo Zokuprinta Nezandla

Ukugcina i-nozzle ngemini 1.5 ukuya ku-2mm kusayizi ezimbhujwa ngexesha lokuprinta akuyona nto encinane. Izicwangciso ezininzi zeshishini zisebenzisa i-sensors zamitholoko ye-millimeter ezenza izibophezelo ezincinci ngokuchasene nezinye zezivimba. Iimeko eziphambili zikwazi ukuphatha utshintsho lwediameter ngaphezulu okanye phantsi kwe-15% ngelixa eziprinta, okubaluleke kakhulu xa kufuneka usebenze nabayingxenye abachazwe ngendlela eyodwa njengeebhottle zabulungu okanye iingxenye zeplastic ezitholakala kwizihlwebo zokunqanda ezingavumelekanga ngokuchanekileyo. Okuqhamuka kule teknoloji kukuba ikhange inkcazelo ngokulinganayo nangaphambi kwesayizi engeyiyo. Abasebenzisa isihlwayelo saseflati siphila nale nto yonke into, kwaye ngokomdabu kaPonemon woyenyeni elidlulileyo, umntu ngamazinga amane angamaqondo ayisifundo ayahlukileyo ngale ndlela yokusebenzisa indlela eyisiseko.

Umbiko, Ukuhlungwa Ngaphambi Kokuqala, nokulungisa Ubunzima Bokuprinta

Ukwenza Imibiko Engenazo Mida Ngokusebenzisa Iimali Ezigcinezileyo kunye Nokulawula Kwizilinganiso

Kukhona into eyinhambile ukuthola izimvamvu ezinhle kumzimba ombingeleli ngaphandle kohlelo lwendima olufanelekileyo olulondoloza lezihlaku zomlando. Amakhampini amakhulu konke ayisebenzisa uhlelo lokusebenza oluthile loba umsebenzi wokushayela obumbi futhi ubenze ube yinto efakelwe kumzimba ophuziwe. Le software ibonakalisa phawu ngaphawu ngexesha elijulile ukuze umfanekiso ungashintshwanga xa kushayiwa. Sebenzisa i-coffee mugs njengombhalo. Imbiza engu-12 ounce iyadinga ushintsho olungekiswe ku-18% emagqubeni ukuze izinto ziboneke ngendlela efanelekileyo. Ezinye izimthetho ezinezimpendulo zasebenza futhi emasiningeni ekugcineni isimo semifanekiso nangokungaphansi komgwa apho mgwa ungena omncane kuleso simo. Ngaphandle kwalezo zishintsho, izimpawu nezibhalo kuzobonakala akunanto kamva kushaywa.

Ukulungiswa Kwesivinini Ukuvuthela Okuphakeme Kwi-Glass Nezithuthi Zokugcina

Ukuthi i-UV inks ibe yisiseko ngempela kumatheryali engaphumi kufuna izindlela ezithile zokulungisa kuqala. Kwiingcambu eziphazinyo, sisebenzisa indawo yokwenza umsebenzi okunyusa amandla wawo kakhulu, ekhupha kusuka kungekhaya 30 mN/m do 72 mN/m. Lokhu kuyilapho ink ibe yisiseko nangona ikhululwe kwi-dishwasher ngemizuzwana engu-50, nakwiingxoxo eziningi kakhulu kubonakala ukuthi kunezibindi ezingu-98% epholile. Xa kufika kwiingubo ze-stainless steel, ukusebenzisa i-nano-coating primers kuyasebenza kahle. Le nkcofoyo ziyahlula ubukhulu bezintambo kakhulu, zikhubaza kusuka kungekhaya 1.2 micrometers usuku 0.3 micrometers. Iziphumo? Ibhayiphepha elihle kakhulu elimvikelela ukugayazwa kahle kunazo zonke izinkcofoyo eziphambili.

Ukuphatha Iindiza Ezinemba Nee-Cylinders Ezilinganayo Ngaphandle Kokuguquka Kwesayizi

Isicingo esisebenzisa ukulungiswa kwezigaba zokuphrinta izigaba ezithintekileyo njengezibhamu zezihlalo zomlambo okanye izimboni zezihlalo eziphosa ngaphandle kwezigaba zibalasele. Lezi zinhlelo zisebenza ngezinye i-servos ezivalekileyo ezikhathazeka kakhulu ngendlela iphrinta ikhona ngayo, kusukela ekugcineni isimo sokuphrinta. Zizolungisa izinto kahle, kufakwa 0.1mm noma kunjalo xa kushintshelwa phakathi kwezinye izigaba zomfanekiso. Ngokomdlovu, igesi elityhoshwayo elinamandla angu-7. Igisini lephrinta kumele ithulule kakhulu lapho, ngaphezu kwemibili yashumi amashumi abili (22%) ngalunye milimita ivuthelayo ngokwesikhalo ukuze izigaba zophrinta zilindane konke umgodi. Kuyakwenzeka uma kufaka kuzinzile indlela eyimbi yokugcina izici ezidubile kulezi zinhlotsheni.

Ukulungiswa nokuphrinta okuvavanyo ngombala ongcwele nokuhlanganiswa

• Ukufanisa Imibala : Izivavanyi zezigaba zombala ziqinisekisa ukuthi ziphileneyo ngaphansi kuka-ΔE<2.0
• Ubuciko bezohlango : Izithuthi zezibhamu ze-400 dpi zithola izishintsho zokuhlangana ±0.05 mm
• Uqinisekiso lwekhipha : Izimetro zomthamo we-UV ziqiniseka ukuthi kuneqhamo le-150�180 mJ/cm² ukuze kuphulaphulane ngokugcwele

Izinhilo zokukalibraza okuzimele zazisa izikhathi ezingu-23 eziyintsonkothile ngaphambi kwalo lonke i-batch, zilungiselela ivolumu yedrop yesithelo (±3 pl) nokuthunjwa kwegciwane lokukhipha ukuze kulinganiswe ngezinkinga zomthelelo. Le ndlela ibe yenza ukuthi kuncaneke isiphindaphindo sesibili ngemipha-89% ik comparison na izihlangu zokuprinta ezahlukene.

Okusebenzayo Kwezimali Zesithelo Se-Cylindrical UV Inkjet

Ukumelana Ngokuthandwayo Okuphephile Emakhineni, Amagugu, Nama-Water

Amaphrinta we-UV anesilinda esigcwele kakhulu ekwenzeni izakhiwo ezibright, ezigcina kude kakhulu kuzinsukwane zomthwalo wokudla. Izindlela ezibalulekileyo zokuphrinta azikwazi ukulawula kahle lezi zandla, kodwa lezi zinhleli zama-UV zifaka inkhosi ngokushesha kwi-stainless steel, ikhalesi, ne-plastic mugs ngokucophelela kakhulu ku-millimeter. Inkondlo yezinto ezivalelwe kakhulu iphutha kakhulu futhi - ngaphezu kuka-23% ngokwemibiko yesimo seveki elidlule - ngoba abathengi bafuna lezi ziphetho ezihlaza kakhulu nezithombe ezifanayo nokuthi zizungezela kakhulu kakhulu. Okukhomba kakhulu kule teknoloji kukuthi ikhomba konke okusemugqeni, nokuba kube khona lezi tumbler enezandla ezimbi. Lezi ziphrinte zisusa izikhathi eziningi zokucwashelwa kanye nezikhathi eziningi zokusebenziswa ngaphandle kokuhlala noma kuphazamiseka, lokhu kubaluleke kakhulu uma abantu basebenzisa kusuku olunye ngasuku.

Ukupakiwa okunembala: Ukuphrinta kwi-UV kwiBhottle, iCans, neJars

Lokhu kusha teknoloji kuyishintsha indlela amabhrendi afakwa ngayo emshiselweni, imithi, nezinhlekele zokucosha ngoba iprinta ngqo emagolide aluminijim, izibhamu zeglasi, nezinhlekele zephlasticsikhi PET esizibona kuzo konke. I-UV inks engeyiyo eziphathelene ngesayensi ziyaphathelana nesayensi ngexesha elincinci, okukuthetha ukuba le mibhalo ayizange iyodulaze okanye ivaleke emva kokuhlala kwifriji okanye kuba yahlweleka ekususelweni. Ngokwesicwangciso sokugcwalisa ngo-2023, iibhokisi zemithi ezoprinitwe ngendlela yokuprinta yayinenzululwazi ye-40% engaphezulu kunye nokuprintwa ngendlela eyadala xa kususwa. Kunye, abasebenzi bakhonza bangakwazi ukulungiselela ngokuchasene ngamnye umgca wokubeka wezixhobo zokuthunyelwa okanye yongeza imininingwane efunekayo ngokomthetho, into efanelekileyo kumgca wokupaka izicelo apho ubume buhleliwe.

Izinto Zokuthembisa kwaye Izinqulobhoko ezilandelwayo

Ukuprinta kwe-UV enguSilinda kumelana nokubenza izinto ngokufanisiweyo kuzimiso zokuthengisa ngizindleko ezifanelekileyo. Lo teknoloji ihlanzeka kakhulu phakathi kwezihlobo ezahlukene zomthelela, esetshenziswa kusukela kubude baka-50 kuze kube ngu-5,000 yizinhlayiya ngaphandle kokushintsha kakhulu kakhulu kwalokhu kubekwa phakade kuyona ncalo. Uma sibuka izinombolo zomthongo, u-Statista uyayibiza ukuthi indawo yezinhlahlane ephathelene nempahla yasekhaya yayifinyelela ngemali engu-$25.8 ibhiliyoni elidlule, futhi izinkampani eziningi ziyashintsha kuso tekniqhi zokuprinta kwe-UV xa zidala izimpahla etholakala ngokuthi igama lethakhenketha livalelwe njengezicathulo, izipini, noma izixhobo zezikolo. Okuthi kubaluleka ngaphezu koko ngalendlela kukuthi izinhlelo zokubona ngokuzenzekelayo zifunga kanjani ngezinhlobo ezahlukene zezimboni ngexesha lokwenza. Izicathulo ze-stainless steel zingasanda nezilwane ze-acrylic nezicathulo zeceramic kulesi gaba ngaphandle kokudingeka ukuthi into eyodwa isimame futhi ashintshe izilungiselelo ngendlela yokwenza, okusethula ixesha futhi kususa amaphutha emisebenzini enkulu yokwenza.

Kusekelwe kangcono ekugcineni izindlu zezithunywa nezempilo

Izinkampani zokwenza izimpahla zokulunga kakhulu ziyashintsha kumgcindezo wase-UV inkjet manje ngoba kuvumela ukuthi bafakelane ngokuphelele emibonweni yezinto ezjikelezayo njengezitanki zolipstiki nezibhodlela ezincane zezinhloso. Amalaborithori ethile ayiphendula le veki ngo-2024 futhi ayithole ukuthi iphumelela ngenkcazelo ebalwa ngu-98% ye-Pantone, okuyisidingo esihle. Okwenzela ukuthi lokhu kugcinwe kube lula kakhulu kuzimpahla zezempilo kukuthi akukhoqhawini okwenzekayo ekugcineni, ngakho ke kungcono ukuthi kungaphazimise amathuba okunakekelwa kwizimpahla ezilindelekileyo. Ngaphezu kwalokho, kufaka konke okudingekayo ngokulinganiselwe kuma-FDA ngokulinganiselwe kuzimpahla zokuqala. Futhi, sikhumbula, izimpahla ezihlengahlenga zibaluleka manje ngaphezu kwesinye. Ngabanye abangu-62 kabiliyoni abathengisa izimpahla zokulunga baneligugu elikhulu ngokuthi zibe nzima nokuhlengahlenga ngokwesiqiniseko seMordor Intelligence esivele ngo-yesi gama. Ngalesi sikhathi izinkuni ezicinyathelwe yi-UV zazikwazeke kakhulu. Azikho iziqu, futhi zihle kangaka ekugcineni izindlu zezimali nezglassi ezingcono ukuthi zibuyiselwe ngempela emva kokusetshenziswa kwazo.

Izimbono ze-UV Inkjet ezihlanzekelayo ngaphezu kwe-Printing ye-Screen eYisiseko

Ukugcina kakhulu nokunciphisa izindleko kumthwalo omncane nemigaqo enguqukayo

Iziphrinta ze-Cylindrical UV inkjet zisinula izindawo zokulungiswa kwe-screen, zenzela ukuhlaziywa okusheshayo kwemisebenzi ekususelwa ku-80% ngaphandle kwezindlela eziphambili. Iindlela zodlame oludigitali zivumela ukuphrinta kweglas yesandla ngosuku owafanayo ngendlela esebenza ngazo i-screen printing ezingcono emva kwezinsuku ezingu-3–5 ezingcono ngenxa yokususwa kwebumba nezilungiso.

Ubunzima obungahlinzeki bokudala nokucopheleka kwe-Digital ngokuphelele kwegolide

Lolu chungechunge lwenza izilinganiso ezinhle nezinkinga ezinezifazane ngaphandle kokwehliswa kwegolide, kufakela ikhwalithi ezingama-98% ye-Pantone. Iphrinta eyodwa ingayiphindaphinda phakathi kwezizinda zegolide ezineglasini nezidingo ezigolide ezigcwele (CMYK+White) kumathiselisi ase-stainless steel ngaphandle kokuthi kuthintwe izixhobo.

Ukucimba kwe-UV okungcolile kakhulu ngaphandle kwezinhlelo zase-Solvent ezenziwa ngokusebenzisa i-Screen Printing

Izinhlelo ze-UV inkjet zinikeza izindlela eziphazanyisayo (VOC) ngaphezu kwesibonelo nge-95% kunokuphrinta okusebenzisa isikwasha, ngokusho kwezinhloso zokuphrinta. Ukugcwaliswa ngamashela ku-LED kuthula inkinga yokunqamula izinkliniki ezikhulu, kuyekisela ukusetshenziswa kwamandla ngama-40% emshikelweni wokuphrinta izindlu.

Ukuncipha Kwezindleko, Isikhathi Sokusimama, Nenkinga Yezigaba Ngemisebenzi Ye-Digital

Iinketho zokuphrinta ngaphandle kokuthatha kakhulu kumalini ngama-60% ngokusebenzisa imodeli yokuphuhlisa ngexesha. Izifayile ze-digital zilondoloza izihlalo nezinkcazo zokungena komthi, zinikeza indawo yegumbi elincane ngama-50% abafana bezinto ezibanjwe.

Imibuzo Evame Ukubuzwa

Kuzimani iziphoko zezenzo ekujwayeleni kuzinsukwane ezimbhujwa?

Ukuphrinta ngendlela ethile kuzinsukwane ezimbhujwa kuthinta iziphoko njengekuhlanjulwa kwebhodi nokuthintana komthi ngokuba zimbhujwa. Le miba ihlala ibangela iziphazanyiso njengebandla noma imifanekiso engavakali.

Ukuphrinta kwe-cylindrical UV inkjet kusebenzisa teknoloji ziphi ukuze kuthole iziphoko?

Amaphrinta we-UV enkulu esetyenziswa kuzibuko ezinxulumene zisebenzisa ubume bomdlalo ne-engineering esithile ukuze aphrinte ngokwesivinini. Bayisebenzisa imithi ye-UV ukuze kucine ink, ukukhulula ukugcwalisa, baze bakwazi ukuphrinta kumathiphondlo onke ngaphandle kokunqamleza okunye.

Yiziphi izintutho zokuphrinta kwamaphrinta e-UV enkulu ngaphezu kokuphrinta ngendlela eyisiseko?

Ukuphrinta kwamaphrinta e-UV enkulu kunciphisa ixesha lokubuyela emva, kunciphisa imali ekudingekayo kumthwalo omncane, kunciphisa ubuchule bezakhiwo, kunciphisa ukungasebenzi ngendlela ethembekileyo, kunciphisa ukungasebenzi komphakathi nokunciphisa imali ekudingekayo kumthwalo ngaphandle kokuphrinta ngendlela eyisiseko.

Ngaba amaphrinta e-UV enkulu angasebenziswa kumathiphondlo onke?

Yebo, amaphrinta e-UV enkulu asebenza kumathiphondlo onke, afana nohlabathi, umlilo, nempahla, ngaphandle kokunqamleza okuningi, ngasemvelo kakhulu kunendlela eyisiseko.