Umprinta Wesikrinyi Sivinjini Esibhukhwe: Yenza Imisebenzi Yakho

Indlela Umprinta Wesikrinyi Sivinjini Esibhukhwe Yasebenza Ngayo

Imehluko Phakathi Kwezimprinta Zesikrinyi Zivinjini Esibhukhwe Nezisistimu Zokuprinta Zokugcina

Izimprinta zesikrinyi zivinjini esibhukhwe zivumela uprinting olulandelanayo ngokusebenzisa le sikrinyi esivinjini esibhukhwe esiyambisa nezindlela zokulayisha izinto ngazo. Ngokuhlukeneyo kwizisistimu zokugcina ezingenakudlala kakhulu ukuze zilungise sikrinyi, le ndawo zivinjini ziyahlala zisebenza ngendlela ethile. Zingenzeka ukuba ziyafinyelela kumathini we-1,200 kwelethe ngosikweletu, okuyinto engaphezulu kwe-3 isikhathi esikhulu kunazo zomprinta zokugcina. Ngokuba akukho cingo lokulula lokuqasha izisikrinyi, isimo sokusebenza sikhulu sikhona. Ngaphezulu, inqanawa yemisebe esiyimfuneko yenkqubo yokuvela ngokulula kuzindlela ezininzi, ngoko ke abasebenzisi bangelwa ukuba bahlola noma kuthatha isicelo ku ngqimbe yezinye izinsuku.

Izicathami ezisebenzisa imisebenzi yesimprinta sesikrinyi sivinjini esibhukhwe

Izindiviso ezintathu ezingcono zokwenza ukuthi kuvumele ukusebenza okujwayelekileyo kwezindawo zokusebenza:

• Amagiyela afakwe kahle angaphansi kwe-0.05mm yokulayisha isikrini
• Izindlela zomoya zezinkqubo nezokulawulwa kweviscosity yekhweyithi yemali yesithempisi
• Izilawuli zokulawula ukuxhasa okuthola ukuthola ukuguqula kwezinto

Ngokunye, lezi zinto zivumela ukusebenza ngokwenza kwezinto ezahlukene—kusukela kwezinto ezinzima ezimiselwe ukugcwalisa amathambo ukuya kwezindawo zokupakela amaphethini—ngaphandle kokuthintana nokokhula noma ubungozi.

Ubukhulu bokonco kwezindawo zokusebenza kwezokuprinta ngokugcwele ngekhasi lespid

Izindawo zokuxhumana ngemikro-nhanjwano nezilayisho zokulayisha izikrini ezilandelwe ngelaser zivikela ukungena kwezinto ngemva kokuqhutywa ngemva. Isicelo esithile se-2023 sokubona ubungozi bokuprinta sibonile ukuthi izindawo zokuprinta zivikeka kahle kwe-±0.1mm kumaqondana amathathu kanti kungakhethiwe izindawo zokuprinta ezindaweni, ezingenza ukuthi kungakhethiwe ukuthola kwe-±0.5mm. Le kakhuliso kwezindawo zokusebenza ivumela ukuprinta ngqo kuzo amathambo nezinto ezinezwele ngaphandle kokulayisha kabusho.

Imigqibo Ekhoyo ye-Rotary Screen Printer Systems

Ukunciphisa Imigqibo ne-Efficiency yeProduction

Izinkripthi zokuprinta rotary zokuprinta ngokusheshayo zifinyelela imigqibo engaphezulu kwe-1,200 mimitha ngohora, zihlanza imigqibo ye-traditional flatbed printers. Ukunyusela okuqhubekayo kwe-substrate nezinhlelo zokunyamekela ink ziyavimba izindlela zokuthiwa nokuvuka kwaye zinikeza imisebenzi ngokugcwele, ebalulekile kumathini amakhulu njengokuphuhlisa, ukupakisha, nelekthroniksi ezokuprinta.

Ukufumana Imigqibo Ephelele yoPrint kunye ne-Accuracy yeRegistration

Ezi zinhlelo zokurekhodisa zokunamathela kuzingqalelo ukuba kungenani na 0.15mm ngokugqitywe kwezinyanga ezingama-24, kubangela ukuphakama kwegama lokuprinta ngenani elinganayo engaphantsi kwe-0.1%. Le mpumelelo enciphisa amagigaba esicathami kwaye inyamekela amaphoyinti, kuvumela amakhampani ukuthola okungeza kwe-R740,000 ngonyaka ngokwenza amathuba aphezulu, njengokuthiwa yiPonemon ngonyaka we-2023.

Izisebenziso zaseNhlanhla ye-Rotary Screen Printers ngokusheshayo

Ukwenza kwezitshalo: Ukuphrinta izitshalo ngokuphelele kakhulu

Ukutsupporta ukuphrinta ngokuphelele kancane kancane ngaphezulu kwe-1,200 imitha ngemizuzu futhi kubuyisele ukuthi amathuluzi aphakathi kwe-±0.1mm kuzindlela zemitha 100 kuyindlela ebaluleke kakhulu ekwenzeni izitshalo, kudinga kakhulu lapho kunezindawo ezine-12 zokuphrinta. Lokhu kuthuthukisa amaphrenti angempela noma amaphawula ngama-45%.

Ukwenza i-PCB: Ukucacile kwezindlela zokubhala izinkinobho

Nge-±5 microns ukucacile kwekuthutha izinkinobho zezibhenge, le ndawo kuyindlela ebaluleke kakhulu ekwenzeni amandla amakhulu kanye nezinhloso zokutholwa kwezinhlokhane, kuthula amaphutha ngama-32% ngokulingana nezindlela zokuphrinta ngokushaya futhi kubuyisele ukuthi kube ne-99.96% ukuphelele kwezinhlokhane.

Ukupakisha kanye nokubhala izilabelo: Ukuthuthukisa izibonelo kanye nokuphepha

Iziphrinta zokubhala ngokuzuzwe kuzindlela zokwenza amakhombisa kahle kwe-CMYK+Pantone ngephutha elincane kakhulu kuzindlela zokubhala okuhle kanye nokuphepha kwezinto ezifanayo nezindlela zokupakisha kanye nezinto eziphambene.

Isicelo	Isilinganiso sokushisa	Isimo sokubuyela
Ukwenza kwezitshalo	1,200 m/hour	â±0.1mm	I-Polyester, I-Cotton, Amadlobo
Ukwenza kwe-PCB	â±5 micron	FR-4, Amasipedi esimweni
Ukwenza kwezilabeli	Ngaphansi kwe 0.3mm yekhomakhi lomdlalo	CMYK+Pantone	Ukuhlelwa kwezinkontrolo ngokushesha

Ukushaya iqondo ne-ROI yeziprinta zokusheshwa

Le modeli ebona ukusebenza ngokuhle ngekapasiti ya 1,200 imitha/ithutha, ethulwa ngaphezulu kweprinta eziqine zokuprinta. Ngeke kungenani kakhulu kwe-92% kanye nokunciphisa izindleko zokulungisa kabili nge-30% ngokulingana neprinta eziqine, zinikeza ukusebenza ngokuthembekile kanti ethintele ukuphela kwekhiye kwezokuproductiona.

Isifundo so manufacturera 2023 sabonile ukuthi i-printa rotary ezingenako zokwenza amalungu 82% ngokushesha kanye nekhiye kweROI kabili, ngokuthakazelisa ngokushesha izindleko eziphambene ngekhiye kwefomu ngokuthuthukisa kakhulu kanye nokunciphisa izindleko zomsebenzi nge-33%.

Ukukhetha i-High-Speed Rotary Screen Printer Eningiweyo

Lokhuwa ukukhetha iprinta, kubalulekile ukuthi ikhankane amandla walo nendawo yesivumelwano. Iprinta e-360-degree ingasebenza kahle, neprinta enquma ukulingana kwezinkonzo ezingu-<0.02 Newtons futhu enquma ukusebenzela izinkomba ezingu-800 kuya kuma-12 000 centipoise kuyisiko esihle. Ukuthi inqanawa nezinhlelo zifaniseke kuyindlela yokuthi zonke izinhlelo zifaniseke nezimo ze-OPC UA. Ukuvikela ukuthola okunamandla kuthi ukhethwe abasebenzisa abanemoya wokuzondla futhu abakhuthaza izinto ngokuvuthwa.

Imibuzo Evame Ukubuzwa

Yeyiphi indawo phakathi kweprinta yamaphethelo amabi neprinta yamadoda ahlelwa ngokusheshayo?

Iprinta yamaphethelo amabi enza ukushintshana ngokuphelele kwezinhlobo zokuprinta zokushintshana futhu izimvubu zokulayisha ukuthiwa kushintshana ngokuphelele, ekwenzeka amathimesi amathathu ngaphezulu kweprinta yamadoda ahlelwa ngokusheshayo.

Yiziphi izinto enokwenzeka ukuthi zilayishwe ngisisekelo seprinta yamaphethelo amabi?

Le printa ingasebenzisa amathiphu amaningi azenzeke ngezinto ezifinyelela, izinhlobo zokupakela ezinezindawo ezincane, nezinhlelo zokusebenza ezifanele ukusebenzela ngokushesha.

Yini le ndlela abasebenzisa ngayo amaphrinta a rotary esibele ukufumana ukuphrinta okuningi?

Bahlala baphrinte ngokuningi futhu ukuthi kubalwe kahle kanye nokubalwa okungenani 0.1mm ngokusebenzisa izinhlelo zokubalwa ezintsha, izindawo zokutholwa ezincane kakhulu, nezinhlelo zokubekwa kwezicathami ezilandelwe ngelaseri.

Yini le ndlela amaphrinta a rotary asibele ukuthuthukisa ukusebenza kakhulu?

Abaqinise ukusebenza ngokuvamile ngezinsuku ezingu-1,200 kwiye ngohora, okungaba yindlela yokhulisa ukusebenza kakhulu futhu ukuthi kwehlise ukusebenza ngokuhlala futhu ukuthi kwehlise isebenza sokuphela futhu ukuthi kwehlise ukuthuthukiswa kwamagqunyi. Lokhu kungaba yindlela yokuthi kwehlise ukutholwa kwezinsizwa futhu ukuthi kwehlise ukuthuthukiswa kwamagqunyi.

Yiziphi izindlela ezisetyenziswa ngazo kwiindustri kwezinye lezi zinhlelo?

Zingasebenziswa kwiinkwelo zokwenza izitya ukuphrinta kwezitya, kwiinkwelo zokwenza i-PCB ukuthiwa kwezibhinci ezithintana, kwaye kwiinkwelo zokupakisha futhu ukubhala izicelo ezingadinga ukubalwa okuphezulu, ukuphepha futhu ukuphrinta ngokuvarying.

Yini le nqanaba lokubuyela kwiindlela zokusebenza kwezinhlelo zokuphrinta ezisibele?

Isicelo se-2023 sabonile ukuthatha kwe-Rotative kwezinduku zokuprinta ezihambisana nezindlela zokusebenzela kwe-14 izinyanga, okuhamba ngokusheshisa kunazo eziseleyo.

Ngingayikhetha kanjani indawo ephambene nezinduku zokuprinta ezihambisana nezindlela zokusebenzela ngemvelo yakho?

Hlukanisa imininingo yakho ye-substrate, qinisekisa ukuthi iyafanayo nezinhlelo zokwamkela kanye nezinhlelo zokuzivivanya, futhi uhlunge ukuphathwa kwekhowunyana nezinhlelo zokuvikela izinyathelo ezingaphambili. Kukhona ukuthi uyikhethwe indawo ophambene nezinduku zokuprinta engiyakwazi ukuthi iyafanayo nezindlela zokusebenzela zakho kanye nezinhlelo zakho ezikhona.