Ukuprinta Inkjet wesibhobho ngokwesibonakaliso: Ukuprinta okuhlelwa

Ukuthuthukwa nokusebenza kwezinye zokuprinta eziphakathi Inkjet ngekhamera esingeni

Kusuka kwiNkcazo yeManusi kuya kwiNkcazo ebonisa ukuprinta ngokuzenzekela

Ukuguqula kumaqondana nezindlela zokulungisa ngokwesibonelo kuye kuhlanganisiwe ngokuzibona kuhulumeni kushintsha ngokuphelele indlela ethulwa ngayo inkhetho yephepha leflatbed inkjet kamanje. Emandleni, abasebenzisi kudinga ukulalela kuzo zikhweyithi zokulungisa ngokwesibonelo futhi bakhetha izindlela eziningi ngokwesibonelo, oku kuthinta ukuthi kuzozikhathazo futhi kuzobekwa kakhulu inkhetho yephepha. Imicabango engu- flatbed printers engcwele ihlanganisiwe nezikhamera ezinikeza ukuthi zilungise amaphethini ngokushesha, ukuba uyena +/− 0.1mm ukulungiswa kokuqondisa. Ayikho into engizoqondiswa ngokwemigca yokuqondisa futhi! Ngokwesicelo seDigital Print Innovation Report kulo nyaka odlule, izindlela zokuthula kwezinyathelo ezintathu kulingana nezindlela ezijwayelekile. Lezi zinhleli zihandlula konke kusukela kuma-acrylics amathathu kuye kuma-wooden panels amakhulu futhi kanye nezinto ezilindelekile ngokuphelele. Abakhethi inkhetho enkulu kulo nyaka bakhathalela lezi CCD cameras kahle kungaphakathi kwesicathami sokuprinta ukuze bakhone amaphakathi, amathikithi wokulayisha, futhi amaphakathi amakhulu okuthinta inkhetho yephepha. Lokhu kusho ukuthi kuzonakala ukulayisha inkhetho ngokushesha noma yikuphi into engidinga ukulalela ngokwesibonelo.

Imigwaqo Ebalulekileyo kuMaphrinta Eflatbed Inkjet Onakhiweyo ngokwemifanekiso

• 2018: Ukuqala kwekamera ye-RGB enemegapikseli 12 ukunikeza ubalulekile kokuqinisekisa ipikseli
• 2021: Iiprocesa ezivumelana nokuqala kwezifanekiso ezingu-120 frame/sekondi ukwenza izilungiselelo ngokwesikhashana
• 2023: Iinkqubo ezivumelekileyo yi-AI ezifumene isiphansi sezinga lokusebenza ngama-22% ngokwenza izilungiselelo eziphikisanayo (Ingxelo Yobuchwepheshe Bomqeleli 2023)
  Le nqnovation zivumela abaprinti ukwenza izilungiselelo ngokwabo ngokuphela kwezinga lokuphambuka, ukunyuka ngokwendawo, kunye neempawu zokulinganisa ngexesha lokuphatha.

Indima Yezifanekiso Kuukunyelelwa Kwemiprinti

Izithulwana ezikhulu kakhulu zingakhetha izindawo ezincane kakhulu ezingama-25 microns, lokhu kusho ukuthi izikhamera zingakwazi ukubona lezi zindawo ezincane zokubhalisa, zingathola laphi izinsukwana ziqediwe, futhi zingakhula izimo ezibi kwenqaku futhi kungaphandle kokuprinta. Xa lezi zinhlelo ziyenza uthayipho lwemibono ngokushesha kakhulu kwi-print heads, zingaminyana ukuphosa kwezindawo ngenani elingu-92% xa kuhulumana nezindlela ezimbokodwa zokwenza ngokulandelwa ngePrint Tech Institute research eshukela kuleli yimbokodo. Kulabo abadinga ukuthi amathela aphakathi kahle noma abasebenzisa amanye amathela kuzinsukwana ezingenakulinganiswa, lokhu kungakwazi ukwenziwa ngokuvamile kodwa kungenzeka ukuthi kudingekile ukuthola imiphumela emhle kuzinsukwana nezisebenzo ezahlukahlukene.

Yini Real-Time Print Monitoring Ingakuhlela Imisebenzi Yokuprinta

Imithombo yesibonelo samandla iviklwa ngokuphepha kwalokhu kuhlanganisa inkontlo yemigca yokuqala futhi ivumele ukuthi kubonakale ukuthi kungakhona ukungcola okungu-ink spots noma amandhlakwa wokugcina ayengeziwe ngemva kwesikhathi. Ukubheka ukuthini kwase ngemva kweqile kumqambi wokwenza amagama e-Europe ngenkulungwane wa-2023 ubonisela ukuthi yini le ndlela iphethe. Bawabona ukuthi oku kwehlukile kwehlukile ngama-30% uma bengena ukusebenzisa lezi zinhlelo zokukhombisa ngokushesha ngoba abasebenzi angakhuthazi konke ukulungisa izinkinga ezingaphansi. Abaqondani bazo basebenzisa i-AI ukubheka amadatha wokusebenza ngaleso nyanga futhi baziqapela xa kungaba kuthatha isikhathi sokuthi inkqo yokuqoqa ingathatha ukuthi ishunqe. Lokhu kungenzeka ukuthi kungaba kuhlukile kwehlukile kumaqela aphindwe kaphakathi lapho kungaba kakhulu kwehlukile. Inye yemiphiqizo ivumele ukuthi kudingeka kwenzeke okuncane kakhulu ukuthi kungaba kuthatha isikhathi sokuthi kungaba kuthatha isikhathi esingcolile kakhulu ngokushesha ngokuthi kungaba kuthatha isikhathi esingcolile kakhulu ngokushesha ngokusekelwe kudaba lokuqala kwe-Digital Print Solutions ngenkulungwane waqala.

Ukuphrinta Okuphepha Ngokusebenzisa Ukulayisha Ngokuzenzekela Nokuqondisa Okusheshayo

Yesimanje flatbed inkjet printer with camera izisitemu zifinyelela ukuncikezeka kwemikhulu ngokusebenzisa ukuzimiswa okuvumelwe nezinhlelo zokulungisa okudinamiki. Ngokuhlanganisa ukubona okuphezulu nezinhlelo zokulungisa, le printers aziphambanisa izinkinga njenge-substrate warping futhi kuziphambanise amaphutha wezinhloso ezingiweyo.

Inkqubo Yokuqeda Ukulayisha Ngokusebenzisa Imithombo Yekamera

1. Ukuhlamo Kokuqala : Ikamera ephindwa kabili (12MP) iskena indawo yokuprinta, dala i-3D topography map yezinhloso ngaphakathi kwezikhathi ezingu-15
2. Ukutholwa Kwemaphopho : Ukubona yomshini kubona amaphopho wezinhloso futhi kusho amadibaniso, bongena kudijithali
3. Ukubala Kwemaphutha : Isicelo esikhethiweyo kulungisa izindlela zekantontela ukulungisa amaphutha okudinga kakhulu kwezikhathi ezingu ±2° rotational errors
4. Ukulungiswa Kwezinhlelo Eningiweyo : Ngenkathi kuprintwa, ikamera iyabonisa ukulayisha ngalunye kwezikhathi ezingu-5, ibe nezinkinga zokuthi ±0.1 mm ukulayisha kakhulu ngisheshi

Ukuphatha Isisekelo nokuxhumanisa ngokucophelela ngokubona

Imicabango emikhulu ihandlela amadatha aphakathi kwezicathami ziacrlic ezingama 0.5mm ukuya kwezibhodi zombango ongenhla ngokusebenzisa:

• Ukufaka okufanayo : Amabhethi wokuvula anezonci ezibonakalayo ezifanayo nezinto ezikhaliwe
• Ukubona ngokuvimbela : Amakhamera wokuvimbela aphindwa ngaphakathi kwezinto ngaphambi kokufaka inkhukhwane
• Ukuthi inkqubo yokuqonda : Amasense wokugxumela aphindwa ngokubona ukuxhumana nokugxumela okuphambene

Isicatshulwa: Onset X3 HS Inkcazelo yeprinta yephesenti

Isicatshulwa esiphelile kwi-2023 sibonile:

METRIC	Ngaphambi kwe-Camera Automation	Ngemuva kwekusebenzela
Ubungakanani Bokusetyenziswa	±0.5 mm	±0.08 mm
Ukuncipisa Imvuthu	18%	3.2%
Throughput	55 izicathami/inyanga	89 izicathami/inyanga

Le ndlela ethathwa ngokwesibonelo esemthetheni isikhathi esibalulekile sokulayisha ngokwesandulela ngama-73% futhi ikuvumela ukuprinta okuphelele kanye kokuqala kuzinsawo eziyinkimbuka ezine 3D.

Ukusebenzela Okumangalisayo: AI, Robotics, ne-Camera-Guided UV Flatbed Printing

AI ne-Machine Learning ukulungisa ngokushintshashintsha kwe-Inkjet Printing

Izimprinta zokuprinta eziyinkjet zasemukelweni manje zinezinhlelo zokubona okusetshenziswa kwezinsindo kanye nezindlela zokufunda kwezinhlelo yokusebenza ngemindeni eminingi. Lezi zinhlelo ezinhle zilandela ukuthi izinto ezahlukene ziyasebenza kanjani, zizama izimo zokumelana, futhi zilindile ukubanzi kwemankantfu ukuze kuhlelwe kakhulu indawo ekhona kuyo amandla. Sebenzisa isibonelo sokuthi izinto eziphakeme kungani. Le AI ingakuthola isisusa ngokushintsha izimpendulo zokugcinwa kwevacuum bed futhi kuhlele noma lapho amandla afika ngokushesha. Lokhu kubuyisela ukuphaphamisa iziprinti ngama-80% emakhishini aphakeme kakhulu ngokwesibonelo eshoniwe kuleli ndanga. Ngokwemibhalo yamathuluzi amaningi, izimprinta ezisebenzisa lezi zindlela zokuhlalutya kwe-AI zisebenza kancane kakhulu kuma-40% ngaphansi kwezinye ezisebenzisa ukulandwa ngendlela yokudla. Futhi, zilondlela ukuthola indawo kahle kakhulu ngaphakathi kwe-0.1 milimita noma lapho kusebenzwa nezinto ezahlukene.

Ukusebenzela kwezinhlelo zokubona ngokusebenzisa izimprinta eziyinkjet

Lapho imicombi ye-robot ikhuluma ngeqondo levision ye-machini, ingasebenze ngokulayisha i-substrate, ingabhalisela imilayezo engaphezu kwezinye, futhi ingakhiphe imik quality ngokuzenzekela. Umkhiqizo wecar parts wena esikhatsini semmeli wabona ukuba wayifika ku-99.3% yabo bonke abaphumelela kwezinyathelo zokubona i-dashboard emibili ngemva kokuxhuma imicombi yesix (six axis robots) nezinhlelo zokushisa kwe-UV ezivikelwe ngeqondo. Lokhu kuyimpela kakhulu ngokulinganisa nezindlela ezindala, kubike ukuba wayifika ku-35% okunconywa kakhulu. Lezi zinhlelo zenza ukuba ikhwezi lefule lebaleke ngaphandle kwekholwa yabantu ngemva kwenyanga lapho inkunye kudingeka ukuthi kholwe ngokucacile kuzo zonke iimpawu eziphambene. Iqondo libalulekile ukuprinta ngokushesha kakhulu futhi—ngu-1,200 imicombi ngemva thutha. Ngaphandle kwe-Industry 4.0 ethuthukisa kakhulu kwezemvelo, amakhampeni anengue kakhulu ayenza lezi zinhlelo ze-robot. Ngemva kwezinye ezibili kuzo zinyathelo ezingu-10 ayenza ngokugcwele kwezinhlelo zokuxhuma neqondo just ukuba abakhombise ukuba amaphoyinti amaningi ayimpela aye ngaphansi kwe-2%, futhi lokhu kuyinkimbinkimbi lapho kusebenzwa ukudluliselana nezinto ezifanayo lapho kudingeka ukuthi kunezinye izinto ezifanayo.

Ukulungisa Imiphango YokuPhrinta Okwesibhakabhaka Ngokusebenzisa Imicabho YokuBona

Ukuphrinta okwesibhakabhaka kungenzeka ukuba kube neziphoso ezingaphezu kwe-1.5 mm ngokuba yabantu abakhula nezinto zokuxhuma. Le zinto zokwanda flatbed inkjet printer with camera manje ikwenzela ukuba kube nezikhono zokubona ngokushesha kune-±0.1 mm ngokusebenzisa ukuziphatha okubonakalayo, okwenza kakhulu ukuba kube nezinhlelo zokuprinta ezifanele kakhulu ezithathwe njengoba akudingekiwe ngemali.

Imiphango ephansi nezinhlelo yokubona futhi indlela abasebenzisa imicabho yokuqinisa yazo

Ukuxhuma kwematerials njenge-PVC (kungenzeka ukuba kube ne-2.3% ema-40°C) nokubanwa kwezinku ukwenza ukuba kube neziphoso ezingaphansi kwezinhlelo zokuprinta. Imicabho yokuqinisa izoqinisa lokhu ngokusebenzisa:

• Ukubeka isinye se-mark edlule ngama-120 frames/second
• Ukuvumela ukuthambiswa kwe-pixel (±5 μm resolution)
• Ukuvuselelwa okusheshayo kwe-UV ink kusiphiwe esikhathini sokuprinta

Ukuvumela kwe-2023 kuhlelo lokuprinta ubonise ukuba le zinhlelo zokubona zenza ukuba kube kancane ukuphazamisa okungu-22% kuhlelo lokupakela noma kube kakhulu kwezinsizakwana ezingu-500 boards/hour.

Ukuphuthumayo kwezintambo zokuprinta ngokudonkela kwezinhlelo zokudonkela

Imifanekiso yemiboniso engaphezulu (umbango wokuphakama 400–1000 nm) ikuvumela ukulungiswa kwe:

• Ukuguquguquka kwezinto eziphambene nezingozi (ukushitha kwezilumin ye-±18%)
• Imigugu engemboni (i-Ra values up to 15 μm)
• Ukugcwalisa kwezinto ezibonakalayo

Le miqondo ivumela ukulayisha <0.25 mm kumgca wokulayisha kanye nezinto ezitholakalayo kusuka kwi-0.8 mm yezinto ezibonakalayo kuya kwi-25 mm MDF, ivumela ukusebenzisa izinto ezifanayo nezinhlelo zokudonkela fomu nezilabelu zokusebenza ngokushesha.

Isibonelo sezingozi zokuprinta izinkawuntiswe ngokudonkela ngokushesha

Izinto eziphambene nezindlela zokudonkela nezinhlelo zokusebenza ngokushesha

Izimprinta zokushicilela zasegolweni zokuthiwa nezikhombisa izakhiwo ziyakhuthazwa ngokuthuthukwa kwezinhlelo zokwenza ngokuqala. Lezi zimprinta zinezinhlelo zokubona ngaphakathi ezifakelekileyo ezisebenza yonke into, kusukela ekulandelweni kwemateriali kuya ekuvikeleni kwezimali futhi zilungise ukuthi amanye amaqhinga esikoleni ayisembenziswano ngendlela elula. Xa kuzwezwa leli hlelo lwemisebenzi, oku kungenzeka ukuthi kuthathwe abantu abangaphezulu bokuba ngu-50% engxenyeni yabo abasebenzisa ngemzamo ngokwemibono. Ngaphezulu, lezi zinhlelo ziyabelana ngezimaphakeli ngokushesha phakathi kwezimprinta, amaroboti esikoleni, nezinkomba zokuphathwa kwegunya. Njengoba izinhlelo ziyakhuthaza ngokwemhlabo, sibona ukuthuthukwa okusha njenge-intanethi yokwenza ukusebenzela kwezinkawunti ngokungcono. Lokhu kuthuthukisa ukuthi kwekela ukungena kwemateriali ngokwengxenyana futhi kuhlale kuyilapha ukuthula kwezinkqubo zokushicilela.

Ukuphakela Okuqondile futhi Ukuthuthukwa Kwezinhlelo Ngokushesha Ngezibonelo

Iprinta ezine camera ngoku usebenzisa imibiko yemva kanye nezicelo zokulandelana kuzo ukubona lapho izinto qala ukupheleka kabefore they actually fail. Lezi zinhlelo zangcamango zilungisa konke okungenzeka kubantu kanye nokuthi izicelo zokulandelana kuzo ukuthi izinkawo ziphakathi ziphakathi kahle, futhi ukuthi izicelo zokulandelana kuzo ukuthi izinkawo ziphakathi ziphakathi kahle, futhi ukuthi izicelo zokulandelana kuzo ukuthi izinkawo ziphakathi ziphakathi kahle. Ngokomlingo wokutholwa kwe-Digital Print Solutions ngo-2022, lezi zinhlelo zilungisa imibiko ngemvelo 94%. Imiphumela? Izifosi ezirun nendala ezingi kakhulu ezibona ukuthula okungenani kabang 40%. Ngaphezulu, imibala ibe yisimo esifanayo ngemva kweminyaka eminingi yokuprinta engenza ukuthi kungadingi ukulungiswa kabang.

Imicabhamgwe evela kwi-Flatbed Inkjet Printer ngezinhlelo zokubona

Izintathu ezintsha zokuthuthukisa izinto kuyilaphezulu:

• Ukwenza kwezimali ngokushintsha kwezimo zokulawulwa : Imimodeli yokufundisa i-machine iyisisekelo ngokuzenzekelayo kwezinkqubo zokulula nokulandelana kwezinkqubo zokulula ngekuphela kwezulu nezinto zokulula
• Imifinyelo yeNanoscale : Icamerayo evela ngokusheshayo nengozi yamathola angama-10-micron iyenza ukuthi ukuphrinta kwezinkinga kwenzeke kuzinto ezinezinto ezijwayelekileyo njengesilinda esikhudumane
• Ukulandwa kwe-Recyclability Closing-Loop : Imifinyelo yekhasimende yenkqubo yokulandela ukulaleka kwamathola xa kwenziwa ukuphrinta, iyisisekelo ngokulandzelana kwekusabela kwamathola kuzimodeli zokuproduction ezingaphanayo.

Lezi zibonelo zika-Camera-integrated flatbed printers ziyinto eziphambene ngokuphelele ukuthi kwenzeke ukukhula kwezokuprinta okuthunyelwe ngokuphelele futhi kuyindlela yokufinyelela ezindleleni zokuphelele zokuphelele.

Imibuzo Evame Ukubuzwa

Yiziphi izinsiza eziphambene nokuthinyiswa kwezinkqubo zokubona kuziprinta zokuprinta ezinemilenze?
Ukuthinyiswa kwezinkqubo zokubona kuziprinta zokuprinta ezinemilenze kuzenza ukuthi ukuphambene kwezinkinga kuvumele (± 0.1mm) ukulayisha, kuyilapha amandla okulayisha ngamathathu, futhi kuyilapha ukusebenzisa amathola amaningi njengamathambo, amakhaki, nezindleke ngekuphambene okuphambene.

Izinkqubo zokubona ziphambisa kanjani ukuphambene kwokuprinta?
Izisitemu zokubona usebenzisa izithulwana ezinhle ukuthola iminithi yobukhulu, ekhokha izindlela zokubonakala kanye nezinkambu zokubhalwa, okunikeza ukunciphisa iziphoso zokubeka ngama-92%.

Yini iindlela ezintsha ezweni ngokuthi kunezithombe ezivumelana nezinye iziprinta zokuprinta ezijwayelekile?
Iindlela ezinhle kuzo kufaka phakathi ukuthi kutholwe izithombe ze-RGB zenkambu ezingu-12, izisitemu ezivumelelwa yi-AI ekhokha ukusebenzisa amagciwane ngama-22%, kanye nezindlela zokuthuthukiswa ngokuzenzekelayo.

Yini i-AI ikwenza kumaphrinta amabhethiwe ngokuthetha izithombe?
I-AI isebenzisa amadatha ukwenza iziguquko ngokushesha kwezibhakabhaka nezinkambu zokubeka, ekuvumela ukusebenzisa izinto kanye nezimo zangamhlophe, okwenza ukunciphisa amagciwane ngama-80% kanye nokunwelelwa kwesikhathi sokusebenza ngama-40%.