Uphrintiwa kweqondo kuphela kusidimba? Uprintriya wesinyathelo esihlangothini waphinda uphrinta ngokushesha

Indlela Okusindiswa Kuyo Kwesikhathi Esingaphrintanga Kubangela Ukungahlanjelwa Kwizinhlayiya Zesendulo

Izinto ezithile njengekuthi kusethelwe izimakhini, kwenzeke ukuciphisa, nokuthola konke okulayishwe ngempela kuthatha kabusha kusuku olwesithupha kuya kusuku owesihlanu ngesifazane ngokomlando kaPonemon wokungu-2023. Lonke lo gugu kunciphisa kakhulu okukhokhelwayo ngakho-ke kakhala imali engcwele ehlawulwa yizindlu zokwakha izimoto. Izinombolo zehlola futhi - ababhili bakhetha ukuthi batholela kabanzi amakhanda ayisikhombisa eliwaka ngalinye ngokuphela kwemisebenzi. Kanti akamalanga lapha. Izingo zokucindezwa kokusuka kwegesi, ukumelana ukulungisa izinto ngendlela, ngaphezu kwezibonelo ezidingekayo ezingahambelani phakathi kwezigaba zonke zenza ukuthi ziphule izinto nezinqubo. Lezi zinkinga zikhiqiza izimpedana ngaphambi kokuba ukwenza kube yimali emhlabeni.

Isibonelo: Umphathi Wabuyisela Okunye Okungu-40% Ngokunciphisa Ukuphela Kwemisebenzi

Umdala wokwakha kwemibhobho yasimula ixesha elingavaliyo ngaphambi kuka-62% emva kokuthatha teknoloji yesiprinta sethupe sokushayela inkosi. Ngokuzenzekelayo kwezixhobo zokunika isihlwa kanye nokuhlanganiswa kwebhinga esebenza ngexesha eliqinisekileyo, bafikelela ku:

METRIC	Ngaphambi	Emva	Ukuthuthukiswa
Umehluko wemisebenzi	8,000m	11,200m	+40%
Ixesha lokuseta ngasinye isigaba	45min	12min	-73%
Iziphumo zokuphuma	18/week	3/week	-83%

Kungani Okunyangiwe Kabusha Kukhanya Kuchitha Izinkinga Zokuprinta Ngendlela Esiyaziwa

Amaphrinta engcwele aqhubekayo angaba ngcono nokulandela izidingo zokwakha kamanje njengoba azinikeza isinyathelo ngonye, okwenzeka ngempela ukuthi kube yisikhathi eside. Isikhathi sokususa esidingekayo phakathi kwezimboni ezihlukene sizakhiwa kusuka ku-15 kuze kube ngu-30 imizuzu eyodwa ngalinye izingxenye. Lokhu kuyoba yinkinga enkulu manje ngoba kusukela ku-8 ku-10 abathengi bafuna amadelivery ayokwenzelwa ngosuku olufanayo ngokwesicwangciso sikaPonemon ngo-2023. Inhlangothi eyinye yale nkinga kukuthi lezi zinhlayezo ezindala azinakho ukubheka kahle ukuxhumana xa kusekelwa ematerials efuneka iprintwe ngokushesha. Lokhu kubangela izinkinga zokulayisha lapho izigaba azilayi kahle, futhi siya kuthula ngaphezu kuka-19% wematerial engeke yenziwe ngalesi sivumelwano.

Ukuthi Iphrinta Egodini Lomgodi Wokuprinta Ngokugodina Iziphatha Kanjani Ukukhanya Nokusebenza Kakhulu

Izimpawu Ezikhasi: Kanjani Itheknoloji Yomgodi Ungasiza Ukuhamba Phambi Kwamashumi

Uphrinta wesikhashana esihamba ngokujikeleza uphrinta izikhathi zonke ngesikhathi esisodwa sokujikeleza, okusiva kuzo zonke izikhathi ezivuthiweyo ezine kuya ku-8 ezingcono ukwakha izimbala ngalinye. Okuqukethwe kukho kungukujikeleza okuhambisanayo okuxhasa izihlangothini eziphrinta kakhulu nezidinga eziyashisa ngendlela. Lezi ziphrinta zihlela ngalunye uludwe oluncane lwesithixo ngaphezu kwesilinganiso se-0.1 mm ngokulandela i-MEMS enobuchwepheshe. Akukho sikhathi esigcinwa ngokushesha kakhulu ngazo zonke izibhedele zomshinelwane. Ngokwemibuko yesifundazwe yase-2023, abafana beshishini babona isikhathi sokwenza sihlatshelwe kabusha ngaproximately 60%. Nakuba kukhona izinguquko ezinkulu kumthelela, lezi zinhlelo zisebenza njalo futhi ziyafika ku-98% yokucaciswa ngokwesiqiniseko emaphinthini amathextayile.

Izihlangothini Ezihambisanayo Zophrinta Zivumela Ukufinyelela Kuphawu Ngezikhathi

Amathuluzi akhulu asebenza kude kumgwa wokugcina, athengelela ukufakwa kwangempela ngendlela eyodwa. Izilawuli ezihlelekile zamaphoyisa zongena ngokuvumelanayo nokubamba kwe-drum ku-150 mita/umzuzu, zikhindlisa ukupheliswa kusuku lokuguquka. I-spectrophotometers enezilinganiso zokwenzakala kancane ikulungisa ubunzima bomdaka phakathi kokuprinta, ikhubaza izenzo ezingavumelekile ngo-72% kunemisebenzi engaphezu kwezinye.

Ukuthunyelwa Kwesimoto Ukuprinta Okuphelele, Akuphazanywa

Imisebenzi ye-IoT etholeneyo ihlinza izilinganiso zomshini wamakhambi, ukunika kwemigwa, nokuthola izenzo, ikhubaza ukusebenzisa ngokwamanje ngo-66%. Isahluko esivamekile se-2023 sabona lezi ndlela zikhubaza ixesha lokushintsha komdaka kusuku si-22 kusuku sikhulu si-3, ekuvumela imisebenzi emaphakade. Amabhobi ebhengezeli behlinza ukugcinwa okuphathelene, ukukhinda ukungahambani kanye nokuprinta futhi.

Ukuthuthukwa Kwe-UV Inkjet Okuthuthukisa Imisebenzi Yokuqeda Ngokushesha

Izihlayo ze-UV-LED ezinezintshisekelo kakhulu zihlakanipha izinkciyo ngokuchaza ngexesha lokuhamba, kuvumela ukuprosesa kusuku olulandelayo. Izingcingo eziphazanywayo ze-UV zivikela ukunyuka kwesinkciyo emaphethini ngamaxabiso akhanya, ukufakelwa kwezinkciyo ngaphezu kwe-95% ngaphandle kokuphathwa okunye.

Inqanawa Eya Ngokuphilile vs. Ukushicilela Kwangemuva: Uhlukaniso Lwesifundo

Isantya, Inhloso, Nenkohlaka: Iinguqu ezikhankanywayo KwiPhawu Elilodwa

Izishicilelo zeshicilelo zokubhala ngendlela eyodwa zisebenza ngasantya esithathu kakhulu kunazo zangemuva ngokukhubaza ukubuyala phambi komfanekiso (Digital Output 2022). Lokhu kuthetha kwiindlela ezinokuba zingaphezu kwe-40% emiselweni wemibhalo yezityalo (Ponemon 2023), ngenhloso yokubhala ibe yinxalenye ye-±0.1 mm nokuba sasentlaleni ya 70 ngamatha ngeminithi.

METRIC	Ukushicilela Ongaphambi Ngendlela Eyodwa	Ukushicilela Kwangemuva Okuphindwe Kabini
Isantya Esilinganiselwe	50-70 amatha angaphambi/min	15-22 amatha angaphambi/min
Ukunciphisa Inkohlaka Yenkciyo	28%	Isigaba Esikhulu
Isimo sokubuyela	â±0.1 mm	â±0.3 mm

Izint advantages of Single-Pass Inkjet in Industrial Textile Manufacturing

Ukudizwa okuphindezelayo kwebhola enye yezinkawunti ezinamandla kungavikeli izinguquko zokulayisha eziphazanywayo kuzinhlelo ezizodwa ezizodwa. Ukugcina ngokushesha kwe-UV-LED kunciphisa izikhathi zokubuyisela emva kokucwashelwa kumaprinti akhokhelwe ngamafibha esingalabo. Iziseko zithunyelwe izimangalo ezihlanu amashumi nesihlanu (34%) ngapha kwemithetho yokuphrinta engcono, ikakhulu xa kuphrintwa imigwaco engahle ngaphandle kwegesi enezilinganiso ezincane.

Ukuncipha Ukusungulwa nokuthintana Ukuze Kwenzeke Ingcobo Ephelele

Imicelo Engenziwa Ngokuzenzakalelayo Iyanciphisa Isikhathi Sokulungiselela Ukuphrinta Kakhulu

Teknoloji ya iphrinta yesilinda esithuthukiweyo inikeza manje ukuqasha okuphakathi kuka-92% ngoba isusa wonke umsebenzi wokubeka kabusha kwamaphepha noma ukungcono kwegazi eliqashazileyo okwenzekela ukuthi izikhathi zokukhula ziphinde ziphinde ziphinde ziphinde ziphinde ziphinde ziphinde ziphende. Uma kufika isikhathi sokulungiselela izisebenzi zokuprinta, ukuzenzakalela kususa izikhathi zokulungiselela ngama-third eziphiliphi kunalo okwenzekelayo ngaphambilini. Khumbula xa ukushintsha amawarna kushiyela izimanga ezingu-15 kuze kube ngu-20 yonke indima? Lezi zinhlelo zisha zifaka phantsi ukuguquguquka kwemibala ngaphansi kweminthana ethile futhi nekota ngoba zenziwe ngendlela efanelekileyo kanye nokulayisha okumangalisayo okwenza ubomi babaqashi bezidlule ebomini bethu abasebenzisa.

• Izinhlelo zokuphatha i-ink ezenziwe ngaphambi
• Izihlenga zesilinda ezigcina ngokuzenzekelayo
• Izaziso ze-maintenance ephawuliwe zihlanganiswa nezinkathalo zokukhula

Amasense e-line ayisusa inkulu yokuhlola futhi ayiphinde iprinte

Amakhamera we-analysis ye-spectral ehlanganisiwe athola izinkinga zokucoshwa ngama-120 feet ngaminithi, kuyisusa inkulu yezinto ezingaqashazile ngama-32% ngokwesiqiniseko Ukulandela kwe-IoT . Ngaphandle kweprinta eziqondileyo ezisebenzisa izikhathi zokuhlola emva koku-printa, izinto ezaprintiwanga nge-inkjet ebalulekileyo kuhlolwa ngendlela ethile ngokuthi:

Isici	Ukuprinta Oluhlebile	Inkjet Engijwayele
Ixesha lokulandela ngalo	Ngalo lonke i-50 imitha	Kuvumelwe
Ishedi lokuhlola ukungahle	87%	99.6%
Izikhathi zokuprinta futhi	18% yezigaba	1.2% yezigaba

Le ndlela evalelweyo isondeza izindimana zokwakha ngama-22% phakathi kwezikhathi zokulungiswa ngemuva, njengoba ihlanganisa nezinhlobo ze-ISO 9001.

Ukunikezela Ukukhula Kakhulu Kwizindimana Zokwakha Ezenziwa Ngemibhalo Yentambo

Ukuprinta Okuphindekayo Kugcinwa Kuyivikela Ukwenza Okuchangelwe Ngokwesimo

Ulolwazi lweminyaka emisha wamashini okushayela i-inkjet ephindaphindayo uyasebenza ngeminyaka engu-98% kusukela ekusebenziseni indlela yabo yokuphinda-phinda, eyashintsha indlela ababhili kuyisebenzisa. Lezi zikhondlo zizondla izibhamu ezihamba phansi kwezincwadi eziphindaphindayo eziphrinta amahluko njengoba zihamba, zonke zihamba ngaphezu kwezintshontsho ezingu-150 ngomzuzwana. Ngokwesithethe sakhiwe ngo-2025, ukushintsha kule mithombo kususa izinto ezakhelwayo ngezinsuku ezingu-2/3 kuphela kunemithetho yeshayeli esidala. Lokhu kuthetha yini ngokwephuzu elincane? Ababhili manje bangakha izigaba ezincane njengezingu-50 ngaphandle kokwenza imali enkulu kakhulu kumindleko yokulungiselela.

Ukuthunyelwa Kwe-Inthanethi Yenkonzo Kuthuthukisa Ukubhwebhwa Ngaphandle Kokuchitha Ubunzima

Izinhlelo ezibanjwe ngokulungiswa kwe-servo zihlanganisa ukunikelwa kwe-substrate, ukuhlanjelana kwe-printhead, nokucimela ku-inthanethi ±0.1 mm. Lokhu kuvumela amaprinta athuthukile ukugcina ubukhulu bomgwa 1200 dpi ngokushesha okuphelele—okubalulekile kumaqondo amadala emibomu engxenye noma izimoto ezinezimo. Iziviko ezihlanganisiwe zokuhamba zilahlela iziphoso ze-registration ngaphansi kuka-78% ikusasa lesistemu yemithambo enikezwayo.

Ukulungana Kokuqhubeka, Ukucacile, Nokudluliswa Kwesayensi Kuze kube Yizigaba Ezihambayo Ngokushesha

Ukucimela kwe-UV-LED kuvumela ukunqamula kwe-ink ngesikhathi esingekho 0.2 sekondi kuzindlela zokushesha, ukufinyelela ekukhathazekeni ngaphezulu kuka-4/5 ngama-ISO standards ngaphambi kokucimela kwesibuko. Izinhlelo zokusebenza ngokwesayensi eziphambene ziyisusa inani lokulahlwa ngokwesilinganiso se-porosity esilungele, zilungiselela ukungahleleki futhi zibuye zibambele ubukhulu bomgwa we-3ϼm—okubalulekile kumaqanda amafotografi angamanje.

Imibuzo Evame Ukubuzwa

Yiziphi izikhathi ezingaphrinti ngendlela eyisisekelo?

Isikhathi esingavuliki kumfundiso eyisisekelo sifaka ukusimiswa kwegibini, ukucopheleka nokulungisa okubuthakathaka okubuthile kusikhathi esikhulu sokusebenza futhi kusiza ekuphazakeni kokwenza izinto.

Ukutheni umphathi wemfundo wamnyala isikhathi esingavuliki?

Ngokuthatha teknoloji yomshayeli wamafu we-rotary inkjet ongezansi indlela eyodwa, ngokuzenzekela ukunyusa kwesithuthi, nokuhlanganisa iziganeko ezivamekayo zomshayeli, umphathi wamnyala isikhathi esingavuliki nge-62%.

Kungani amashayeli aqondene angaphendukeli ngempindiselo engcwele?

Amashayeli aqondene angaphendukeli aphuhlisa indlela eyodwa, ayengeza isikhathi sokushaya, futhi akhuthaza imiba yokulungiswa, lokhu kuyakhi kakhulu kunamashayeli amasha njenge-amashayeli aqondene ngempindiselo engcwele.

Yikuphi okwakhi one-pass rotary inkjet printers kakhulu?

Amashayeli aqondene ngempindiselo engcwele amncipha impinda emibhalweni, amelana amashayeli nemvume yesithuthi, futhi athola teknoloji ephuthumayo ukuze abe namandla nezinkinga, ngakho-ke akhi kakhulu.