Iphrinta yesithuthi se-Inkjet enegcamla yokucindezela iqhakazile

Indlela iingcamla ezisebenzisa ivishini zibanzelela ukuhlawuka kophrinta

Ukubona ngokwesimilo kwi-pixel engqonge ekwenzeni iziphumo kwi-printa yesithuthi se-inkjet enegcamla yokucindezela

Izimboni zomshayeli zemithombo yasekhaya ezifakelwe ngamanje zinezikhombisi ze-RGB zenkimbili ezingu-12, ezingahlolisa wonke umcabango omncane wamathuba angaphansi kwemikhawulo engu-25, okulingana nomayela ngu-0.001. Lezi zikhombisi zihlola amathuba phakathi kwezikhathi ezingu-30 ukuya ku-50 ngosuku. Lokhu kusho ukuthini ngendlela ephatha? Umshayeli ungakwenza izilungiso ezincane kakhulu ukuze akulungele izinkinga njengekhuba komthwalo noma izinguquko ezibizwa ngumoya ngexesha lokushayela. Sebenzisa imigqa yezinto ezinzima, umzekelo, eyodwa inokuba nezihlalo nezigaba. Ngokubona ngexesha lenyikeni, iziphoso zokulungiswa ziphazamiseka kakhulu - iziviko zibonisa ukuthi kuneziphoso ezingu-92% ngapha koko xa umuntu othile uzilungisa ngendlela yokuphawula ngokusebenzisa ulwazi lasePrint Tech Institute ngo-2023. Kunezinto ezibalulekileyo ezinjengesistimu yesiphambano esivalelwe esebenzayo emva kwazo. Le thekithi ethandabuzekile ihlala iqinisekisa ukuthi imithombo ihlala ngaphakathi kwesantya semilimita yesandla yendawo efanele, nokuba kusuka kumathuba afanayo njengezintliziyo ezinemigqa noma lezi zephalaza ezinezigaba ezinkulu ezibiza izinkinga eziningi kumethodi yeshishini yeshayela.

Ukuthunyelwa kwezobuchwepheshe yomlando ngokulondoloza okuphawuliwe kwebuciko nokusetha

Izinhlelo ezivikelekile kakhulu zingakha izandla zeshidi futhi zifumane lezi ziphawu zokubhalisa ngaphezu kwemizuzwana engu-12 kuphela, lokhu kungaphezu kweziphumo ezingu-3 zokusebenza kwezikhombisi ezinezindlela. Lokhu kususa iziphazamiso zejani eziphathelene nezinhlaka eziphazanyiswa ngokushesha, ezenza izinkinga ezingu-17% zonke emva kokuqasha kwemiphiqo yezixhumanisi. Isofthiwe eyiqhawe elindileyo lalendlela libona noma isidingo esincane njengoko bucoshwayo kwebuciko okungaphezu kwe-0.3 mm, libona amathambo amancane angama-0.5 esiklabhahamu esishayi, futhi libone uhlu olahlukene olutholakala phakathi kwebuciko ngokuthatha ink. Uma sibambisana lesi thekere lelinye nge firmware yesaphumo, izisebenzo eziningi ziyabona ukuba izimpendulo zabo zangena ku-98.4% uma zisebenzisa izigaba ezithile ezimbili ngokwale ndima ye-Digital Print Innovation Report ekugcwaliswe kuleli viki.

Isebenzelo enesibonelo: ukuhlanjelana okungu-98.7% emisebenzini yasendle.

Idatha yesihlenga kusuka kuzindawo ezine-47 zokwakha kubonisa ukuthi izimvamvu ze-inkjet eziphakeme nezithuthi zizophinde zibonakale ngqo kakhulu ku-98.7% emva kwezikhathi ezingu-20,000+ yokuprinta. Ukulungiswa okuvuselela kuhlanganisa ngezilingo zangaphandle, okwaziwa ukuthuthukisa ubunzima bempahla:

Ukufaka kakhulu kokucindezelwa kunciphisa ukusebenzisa inkhosi ngama-22%, ngelisho izinhlelo zokulungisa impazamo zilungise izinkinga zokulayina ezingu-94% ngaphambi kokuprinta kusohlisa.

Ukufinyelela Kwezimali Ezingu-Micron Ngokuzenzekelayo Ngokubuyisela Kwamakhefani

Indlela Yokunqamula Okwihlanganisiwe Ngokuzenzekelayo Ngosizo Lwesiprinta Se-Inkjet Esinemilenze Ngezinkampani Zomkhathi

Izinkampani ezintsha zephrinta zinemilenze zifinyelela ubukhona bokulingana bangu-±0.1 mm ngendlela ephindwe inane:

1. Ukuhlamo Kokuqala : Inkampani yezinto ezingu-12MP ibala imibhalo yendawo engu-3D ngemizuzu engu-15, ibonakalisa ukugaya okuyinkimbili noma izinto ezilahlekile.
2. Ukutholwa Kwemaphopho : Izinhlelo zombono wamakhompiyutha zilinganisa izindawo ezitholakele kumodeli wodidi, zibala izici ze-X/Y nezidingo zokuhlambuluka kuze kube ngu-±2°.
3. Ukulungiswa okuguqukayo : Izihlalo zephrinthi ziyishintshe indlela zabo ngexesha elibalulekile ngamathomatheli angenako ukulungiswa kwezikhundla ezingu-5-µm.
4. Ukubonakala okugcwele : Ikhamela ikhombisa ukulayishwa kwegesi nganye impahla yehlukanu, ihlinza ividi 94.3% kuqalekile ekunyukweni okuphezulu (Ponemon 2023).

Ukulungana Kokuhanjiswa Nokucopheleka: Izinkinga Ezikhona Emkhawulweni Okuphezulu Kusuku

Izinhlelo ezivikelekile kakhulu zikhethekisa ukushicilela kude kuya ku-200 m²/hr (Industrial Print Report 2024), kodwa kufanele zihlanzele ukuthwala kwesithalathali ngenkathi kusebenza khona—izinguquko zempilo yesifundo esiyi-8°C zingakha izinguquko zomkhawulo we-0.15 mm/meter. Manje amagunya ephrofatha ayashiqula isintu sezinto, ake kube yilishi 37% izilinganiso ngaphandle kokuchaza futhi.

Ukunciphisa Iphutha Yabantu Ngokulungiselela Kwesibonelo Esishintshayo Nokulungisa Ngasimini

Imithombo ye-vision ephatha kakhulu izinyathelo zokulungisa kusungula ukunciphisa ngaphezu kwemipako engu-72% yezimpendulo eziphazanywayo njengoba i-KeyPoint Intelligence ibhalile ngo-2023. Le mithombo ihlanza ngokuphambene umgwaqo we-Z-axis ngamandla okuthinta kwesifundo, iyisusa indlela inkunyana iphakeme ngokulinganisa nokuba ziphi izinhlaka ezibonakalayo, futhi ikhulula ukuxhashana kwesilonda esihamba kuze kube ngu-50 Hz. Isiphumo? Inqolobane yophawu olubonakala eyaziha konke okulungileyo kungenani noma lingaphansi kwe-micrometer eyodwa ngabusha bokusebenza obugcwele bezikhathi ezishiyagalombili. Lo hlelo lomlando lubalulekile kakhulu embangalini yesayensi yesigaba nezinhlelo zempilo apho imiphazanyo encane ingaholela ekhubazekeni amava ebophazanyayo.

Ukusolveka Kwemiba Elinganiselwe Yomda Wokuququzelwa

Izimprinta zomshini wokuphrinta inkjet ezihamba ngasendlethini nekamera njengonkululeko zingasebenza kakhulu kusivikelo esiphakeme kusukela ekugcineni ukuthi sibe ngu-0.1 mm, okubaluleke kakhulu kizinto ezithile njengekhasi lepakethi yezimali futhi lezipakethi ezihlaza eziphambili abantu bafuna manje. Ngaleso sikhathi, izinkinga ngokuthi umthwalo uphinde ube ngaphandle kwesitingilisho sezinga lokushisa yayizinga elikhulu kumphathi. Sebenzisa izinto ezibhalwe ngokuthi PVC umzekelo, kungaba khona ukuthi kuhlanjulwa kangakanani njengoba 2.3% uma izinkimbinkimbi ziyekwa kusukela emva kwe-40 degrees Celsius. Futhi, kabe kube khona ingxenye enqulathekayo yesidingo sokuthi kuhlaziywe kakhulu, kubangela ukuthi kuhlaziywe kakhulu kusukela kancane kakhulu kusukela ku-1.5 mm. Kodwa izinhlelo ezintsha zezimprinta zisolve amazinkinga athile. Zisebenzisa ikhamara ezimbili ukuze zilandele leziphawu ezithile ezibizwa ngokuthi i-fiducials ngezindleko eziphiliphiwe kakhulu ezingu-120 frames per second. Lokhu kuvumela ukuthi zilungiselele konke okuchaziwe phansi xa kuyasebenza ink, UV, ukuqinisekisa ukuthi konke kuhlanganise ngempela nokuthi amava akhona ayiphindiswe.

Ukusivikela Okuphelele Kukugcina Kwesilinganiso: Indima Yenkululeko Esebenzisa Ikhamara

Ukudizaina okulinganiselwe kudinga umgwaqo omncane kune-1% phakathi kwezindawo, izinhlelo zokubona ezihlangene zifinyelela lokhu ngokuscana izandla zomhlaba nezinkinga ezintathelene, emva koko zilungise izihlalo ngokulungiswa kwezinkumbi ezihlanu. Isahluko se-2022 sabonisa ukuthi izaphinthi ezinezikamera zazingena ubunzima bokulinganisa buqukethe 98.9% phakathi kwezincwadi ezingu-10,000 ezigcwele—kulinganisela no-76.4% yezinhlelo ezenzakalalelo.

Isibonelo: Uguquko olungu-40% ekulinganiseni kwesibini ngaphambi kweFlatbed Inkjet Printer enezikamera

Umphathi wemphakethi wamnyula iziphazamiso zokuprinta ezimbili ngaphambi ngama-40% emva kokusebenzisa izinhlelo ezigcinwe ngokuzikamera, wahlola ukuchithwa komlangothi ngezimali ezingu-$18k ngayonyaka. Indlela yokubona ngempela yenza kube yisikhathi esifanayo isivumelwano sokugaya kwe-PET-G film ngexesha lokuphatha (75 m²/nhora), wafinyelela ukuba kuqede izaphazamiso ezingu-99.1% ngokuqeda izinkinga ezingu-22 ngaphezu kwezindlela zakamuva ezinesixhobo.

Ukuthanda okuphakade kwebunzima bokulinganisa kakhulu kumasebe womphakethi nokuhlengahlenga

Kusobala kwamaphesenti ayisikhombisa okuthi abathengi basebenzisa iphakheji ephakeme bahlukise izinto ezinezinkinga ebonakalayo zokubhalisa, bekwaqhubeka ngokuthatha isidingo seziprinta ezothintelayo yonongozi. Abagcini besifundo basemgceni bafaka umbiko wokuthuthana kwezipheresenti eziyishumi nanesithupha ngonyaka kuze kube ngu-2026 kumaziprinta amadodanu afakwa ikhampha, ikakhulukazi ekugcineni iboxi eliqinile elihle kakhulu kanye nokudlulisela kwezinye indiza—izigaba ezidinga ukubamba kahle phambi/emuva kokudlulisela.

I-AI kanye Nezifundo ZeMashini Ukulungisa Inkqubo Yophawu

Ukulungiswa Kwezingcingo Ezifakwa Ngaphambilini NgaseZibonelo Ekugcineni Kwamaphesenti

Iprinta ezintsha zomgqushwa njengoba zisebenzisa ukufunda kwamakhina ukuze kubonakale izinkinga zokulungiswa ngaphambi koko kusebenza. Lezi zinhlelo zibuka izinto ezingu-120 ngephezu kwazo xa kusayinca, izinto ezifana nokuthi yini indawo ephakeme, ukuthi ubomi bwegazi buhamba kanjani, futhi nakuthi inkuni iphathelene kanjani. I-AI emva koko iyenza izilungiso kaphi kusayinca ihead futhi inkinga inkuni ishayela amadrophi akwayo. Ngokwesahluko esavela ku-PrintTech Efficiency Report ye-2024, iziprinta ezisebenzisa le ndlela yokubona ngaphambilini zazithola izinkinga ezimbalwa kakhulu zokungahambelani kwamashidi - kuphela amaphela amathathu angu-2 engaphezulu kunazo ezintandabuzi ezigcina kuphela ngemuva kokuthi kusethembekile into. Okuthi kubaluleka kakhulu kukuthi lokhu kusondeza kangakanani. Izihlalo ezinhlelekile zamaprinta zingahlolwa imifanekiso etholwe ngamacamera ngokushesha okuphakeme kakhulu kuma-500 amafremu ngosekhondi, kuvumela ukulungiswa okuncane kusukela ku-micrometer ngelishwa zonke zihamba ngokushesha kabili.

Ukufunda Okujulile Okuthuthukisa Amaphrinta E-Inkjet Ahlanganiswe Nekhamera

Amaphrinta azilungisa ngokwawo ancika ezinhlelweni zokufunda ezijulile eziqeqeshwe ngeqoqo elikhulu lamasampula ezithombe ezinamaphutha. Le mishini ehlakaniphile ingakwazi ukubona nokulungisa izinkinga ezingeni lama-subpixel kuhlanganise nokuvinjelwa kwe-nozzle okuqinile, ukushintshashintsha kokushisa, kanye nokuguqulwa kobuso okucasulayo okuvela kumapulangwe asontekile ngezinga elihlaba umxhwele lokunemba elicishe libe ngu-98.7%. Lolu hlelo lusebenzisa amakhamera amaningi abonisa indawo, alondoloza indawo engangohhafu womkhawulo womkhawulo ngisho nalapho kunyatheliswa izinto eziyinkimbinkimbi ezinobukhulu obuthathu. Okwenza lokhu kulungiselelwa kube okubaluleke kakhulu ukuthi kuvumela ukusebenza ngaphandle kwezandla ngokuphelele usuku nosuku ngaphandle kokuqondiswa, konke lokhu kuyilapho kugcinwa izincazelo ezinzima zombala ezichazwe izindinganiso ze-ISO 12647-2 abakhiqizi okudingeka bazilandele ngezinjongo zokulawula ikhwalithi.

Imibuzo Evame Ukubuzwa

Iziphi izinzuzo zokusebenzisa izinhlelo zokubona ezisekelwe kumakhamera lapho kunyatheliswa?

Izinhlelo zokubona ezisebenzisa ikhampha zahlela ubukhulu bokuprinta ngokubona ngalotinye itafula, zilungiselela iziphazamiso zokulayisha, futhi zahlele ubukhona nokulayisha kwesithuthiwe ngokucacile. Zikusiza ekufakeleni izimvo eziphambile kakhulu zokuqala futhi ziphumule iziphazamiso ze batho.

Icamara ihamba ngeyiprinta isebenziswe kanjani ekuxaziseni izinkinga zokuprinta ezimbili?

Iprinta ehambelayo ngekhamara ichaza amathambo okulandela ukuze ivikele izinkinga ezakhiwa yi phansi lethirmali ne drift yomshini, ufanele ukulayisha okuhle kakhulu okwaziwa ukuba ngu-0.1 mm kuphela, noma kube khona ubunzima obuhluke-hluke.

Umdlalo we-AI wenza yini ekuvuthisweni kwezinkomba zezibhede zethanki?

I-AI namachine learning ezenkombeni zethanki zihlola futhi zilungise izinkinga zokulayisha ngalotinye itafula, zilungise iziphazamiso, zahlele ubuchanekayo nobukhona bezindlela yokuprinta.