Ukuprinta Inkjet wesibhobho ngokwesibonakaliso: Ukuprinta okuhlelwa

Ukuthuthukwa kweziprinta zokubhala amagama ngamanzi ezinezinkameyra

Kusukela kwenqanaba lokulayisha khona kuya kwenqanaba olulandelako lapho kusebenziswa ikhamera eziphakathi nezinyeziprinta

Kuqala-kuqala, imiprinta yemaphurekisa esebenza ngokulula kudinga ukulungiswa ngokwengeziwe. Abasebenzisa baya ngokulahla nezicelo zokulungisa futhi baze baphele isanibalelo ngokubona, oku kuthinta ukuthi kwenze ukuphikiswa okungavumelekile kanye nezithombe ezidinga ukuba zilungile kanye nezinye. Kodwa izinhlelo zasekuqaleni ziyashintsha konke lokhu. Zinezinhloso ezinhle zokuthola izithombe okuphakeme kakhulu azinake ukuskena ngokushesha kakhulu, ukuthola ukulayisha okulungile kakhulu ngokuphakathi kwe-0.1 mm. Imicabango yonke le yisicelo esilungile kuthiwa yisicelo esiphakeme esidala. Isetyimenti? Ngokwesicelo, sikhona ukuthi sikhala esikhulu kakhulu ngokulingana nezinhlelo ezidala, njengoba kubonisiwe kwi-Report ye-Print Innovation Report yekuphela kwalokhu. Kumaqo aphakathi kwezinkhankatha ezilungile, ukuthi kusethwe izikhala ngokushesha kuthiwa kuyindlela enkulu yokuthola isiphumo esikhulu.

Indima Yezinhlelo Zokubona Ukuthuthukisa Imiphumela Nezinhloso Efanayo

Izimprinter zasekhanda zangoku zinezinkampani ezinhle ze-CCD ozokwazi ukuthola imininingwane engaphezu kwamadithimi amaningi angu-25 microns. Lezi zinkampani ziskena konke kusukela kizindaweni zokuprinta ziyela kuzindlela zokubhalisa ezingcolile. Kunganiwe noma? Le ncambo yomlando ibangela ukuthi imprinter ithinte indawo ekayela kwayo inkhuni ngokushesha kakhulu. Siyazama ukuthi sikhuphe izinkinga zokulayisha ngeke sibeke kancane noma ngaphezu kwesithuphi kanye nesikhatsi esilodwa kusuka kuPrint Tech Institute endulo yekhompiyutha yama-2023. Futhi uthanda ukuthi kuyindlela enconywa kakhulu lapho usebenza nezinto eziningi ezilula ukwenzela njengezinqolobane zasekhanda noma izindawo zemali ezidinga ukuthi zibeke kancane phakathi kwezindlela zokuprinta. Isibonelo, ukuthi ubalekele ukusebenzisa izinto ezahlukahlukene ngokungabandakanywa phakathi kwezinyathelo ezilodwa.

Izinto ezinhle zokuprinta ngokudijithela ukuthuthukisa ukusebenza ngokwengehle

Izinhlelo zokubheka ngokwezindlela ezintsha ezisebenzisa iinkamara zocolora ezingu-12 megapixel nangokusebenza kwe-edge computing ukuthola le mivumeko ephawulwe ngokuphezulu. Ink software esembenzayo lezi zinhlelo ingase kuthatha isicelo ngokushintsha xa kutheniwa ukuthi izinto eziphrintiwa ziphazamisa. Lokhu kuthatha amathimele ezintsha kakhulu emisebenzini yokupakatha, ngokungenaphi kungu-20% noma ngokuthandwayo ngabasebenzisa. Lezi zinhlelo zinake amaqondana ngama-120 ngosikhashana bese kuthenga ubukhulu bokuphezulu, okuyindlela engcono lapho kudinga ukuthi izinto ziphume ngokushesha kakhulu emboneni wokwenziwa kulo nyaka. Kubantu ozisebenzela nezinhlelo zokuprinta zokubhala inkjet, le nto ithiwa ngokuthi yisicelo esisha kakhulu esingekho ngokwesicelo se teknoloji yonakele.

Ukubekwa Kusihlandla Nokuhlelela Kakhulu Ngokusebenzisa Imithwako Yekamera

Izimprinta zokushicilela nezibhedi zokumaprinta zisemathikeni zisebenzisa izinhloso zokubona ngokuxhumeka ukuze zinike amandla okuphindaphinda ngokungafani, ukuxhuma kwezithombe ezinhle, ukuvavanywa lwe-AI, nokulawulwa ngokuzenzekelayo ukuze kube lula ukuthi abantu babophele futhi bakhokhe amandla wokumaprinta.

Ukuthakcela ngokwezinhloso Nokwaziwa kwezinto Ukuphrinta Ngokucacile

Izisitimbo zokubona zamanje zingasebenza ngokushesha kakhulu, zibona amaqanda, zithole izimo evelayo, bese zithola le ndawo yokubhalwa ngaphakathi kwezinkathazo ezingu-3. Zisitimbo lezi zisetshenziswa ngokuzinakekela ukulaywa okungahleliwe ngokuphela kwezimali ezingama-3mm ngokwesimo esihlukile sengcotshwa, ngakho akudingeki ukuba abantu abale kahle. Xa kusebenzwa nezindleko eziningi njengamathambo amabi noma izicathami ezingenakukwazi, izikamera ezinezigaba eziningi ziyagqoka kakhulu. Iziqinisekisa ukuthi zingasebenzisa ukulahla kwezilumin ye ndawo ngendlela ethile, okukhomba ukuthi ingasebenze kahle noma xa kusebenzwa nezindleko eziningi ezizodinga ukulwazi okungcono.

Ukugcina kweqoqa leprint ngokushesha ngokusetshenziswa kwezisitimbo zokubona ezifakwe

Icamerazi ezifakwe kahle kwi-printa ukucubungula ngalinye kwalokhu kucacweyo, ukulinganisa okuvela namanani edijithali ezaqondiswa. Le camerazi inokuthola imiphatlaliso ema-resolutions ethe kwayo kuya kuma-1200 dots per inch. Kunesicelo esithile esweni lase-Preston lombulo ongakithi ukuthola imiphatlaliso xa kucacwa ngaphezu kokuqinisekisa ukuphela kocaciso kuyavelisa ukungalingani komhlophe ngama-third compared to when printers wait until after the job is done to check for mistakes. Xa kungapheli kangcono njengokuba kubonakala kwi-page noma i-nozzles zibhindelwe, le ndawo inokuthola le mpatlalisweni ngokushesha. Emva koko iyaculisa ngokuzenzekelayo noma yenza izilungiselelo encaneyo kumisebenzi wama-printheads, yonke le ndlela ikuphumelela ukucacwa ngaphansi kokuphela.

Ukukhathalela kwe-Camera Feedback kwi-Production Consistency kunye ne-Error Reduction

Abafakwa ithuba ukuba kukhutshwe ngama-67% kwiindleko zabathunywa emva kokusebenzisa ukucacwa okugcwele kuvision ( PrintTech Quarterly 2024 ). Imithwisto echasene nekhamera iyenza amandla okugcina aphakathi kwezinyathelo zokuprinta okulandelana, okuphumelela kwezinye iziklwe ngokuvuselelwa, kuholela kwehleke kakhulu kuzindlela zokuprinta. Le ndlela kumele kakhulu ekunxenxeni yokudala okudinga ukuthi kudingkele kakhulu okuncane kakhulu okulingana phakathi kwezinto ezithile.

Imicabango Yokwenza Ukulayisha Ngokuzenzekela Ngezinhlelo Zokugcina Khamera

1. Ukuphuma Kwematerial : Ikhamera enobukhulu obungu-5MP+ iyala le-topography yematerial esetshenzisiwe
2. Ukuchazwa Kwekhamera Elekthitheni : I-AI iyalingana indawo yematerial ngokulingana nesicelo sefayela
3. Ukulungisa Ngokushesha : Umugqa wokuprinta uyilungisa ukungcolana ngamathuba okuncane kakhulu okulingana no-±0.1°
4. Ukubonakala Ngokuvamile : Ukuhlolwa kwesithombe ngokuzenzekela kuhlola ukuthi kudingkele kugcineni ukuprinta
5. Ukuphrinta Emuva Kwesicathami : Iskaner yokugcina ikhiqiza riphothi le-QC enoma kwezintambo ezingaphezulu kuka-0.5mm

Le ngxenzo ikhona ukumelana kokuqala okungenani kakhulu kune-98% kuzo zonke i-batches zokubhala, ngokulinganisa ne-76% ngekho yokusetwa ngendlela engenayo ( Inkampani ye-Print Industrial 2024 ).

Ukuzimkela nokuthuthukiswa: AI, Isashayeli, ne-Robotics kuzo Zophrinti Zemali Zase-UV

Ukuthuthukisa i-Flatbed Inkjet Printer Automation Ngokusetshenziswa Kwamakhamera

Izinhlelo zokubona ezifakwe kuzo UV flatbed printers zithola iindlela zokubhala nezinto zokhwehwe, zokwenza ukulungisa ngokushesha kwezindawo zophrinti ukuqinisekisa ukuthi kuzokwengezwa noma kungathambiswa. Le ngxenzo yekhona ukusetwa kungorethi 65% ngendlela yokusetwa ngendlela engenayo ( Digital Print Solutions 2023 ) futhi ikhondla ukuthulwa kwezindlela ngaphakathi kwe ±0.1 mm - noma kuzo zonke izinhlobo zemediya.

Ukuxhumiwa kwe-AI ne-Software Ekhona Emlando Ukulungisa Umlayezo

Izinhlelo eziphumelelayo zokufundisa izinhlobo zokusebenza kancane ukujonga imigomo engama-15 xa kuhlelwa iziseto zokuprinta ngenkathi isebenza. Le migomo kungele ukuthi yini inkulu yamagama, ubukhulu bendawo, nokuthi yini inkosi yezinhlobo. Isicelo esiphathimende esisha kuleli ndawo eshulwa ngoqo lapho kubonwe ukuthi iziprinta ezingenziwe ngokusezingeni zokuthula inkulu yamagama ngokuphela kwezinye ama-23%, ngokuthi kungcono ukuthola lapho kudinga ukuthi kudzungulwe ngaphambi kokuthi kusebenze. Izinhlelo eziphumelelayo kancane zokuphatha izibonelo ngokuzenzekela, zilungisa izinkinga eziphakathi kwezinhlobo xa kusebenza, futhi zilungisa ukusebenza xa isicelo lisibonisa ukuthi kunezingo zokuprinta ngokusebenza kwezinhlobo. Le ndlela yokuzenzela yasemthethweni yakhuluma ngokuphela ukuthi yini inkosi yezindlela yokuprinta ukusebenza ngokuphela.

Isicelo Esilandelweyo: Isiprinta Esikhathini Esikhulu Ngenkqubo Yemisebe

Umdlalo we-UV wesikrweleta esiyagxekile kungenjalo unemba yokuphakama enekhweyithi zilandzelako, esihlanganiselwe nekamera eyokugcina lapho kufanele kubekwe lapho kubeka amadatha. Lapho amadatha athathwa kudlule kudlule, le kamera lefunda kabani lapho konke kubekwe, ngakho ungamathiselwe inkathazo yekhweyithi yekhweyithi ngenkathi yekusebenza. Izigaba zobuchwepheshe kubonise isiphumo esikhulu nasehlukaneni - kungenjalo 98% yekhweyithi yaphuma ngokucacile kokuqala lapho kusebenzela amadatha amaningi. Lokhu kungenjalo kungaphezu kwezinkanyezi ezingu-78 kunazo ezichazwe yimishini engenazo ukuzimela ngokomthetho ngokuthola kwePrint Efficiency Lab endulo 2023. Futhi kune lutho olunye okubaluleke lapha: isistimu isihlabelela ngokuphelele phakathi kwekamera nezinhlobo zokukhweyisa, ibhola kakhulu izinkinga zokulayisha kabefore kuba yizinkinga. Kungenjalo 92% yalezi zinkinga zivimbwa ngokuphelele ngaleso sibonelo.

Ukuprinta Okunamuhla: I-AI, IoT, Nomaqondo Wemisebenzi Ekhuthazekayo

Ukuqinisekisa nokulungisa ngaphandle kweziciro kwezokusebenza ngokuzenzekelayo kwezinhlelo zokushintsha izinkontile

Ukulayisha kwezinye iziprinta zokulayisha ezingenakho umoya nowonyeza ukuthi kwenzeke ngokulandelana ngokulayishwa. Le ziprinta usebenzisa izicathami zokubona ezinhle nezifanise ukuthi kubhekisele kuthi izinto zikhona kakhulu ku-1,200 dots per inch, emuva kwenzeke ukulungisa kwezihloko zokulayisha ngokuphawu kanye uma kudingeka ukuthi kuzwe kakhulu noma kushifelwe. Ngokwesicatshulwa kwa-Institute of Graphic Arts eshicilelwe ngo-2022, le nqubo yokulungisa ngokushesha kunciphisa iziphrinti ezingenakho umoya ngama-40% ngokulingana neziprinta ezindala ezidinga ukuthi zenzeke ngokuzenzekela. Ngokwesibonelo, abakhubeki abaningi baze banyuka nezifiso zokulungisa okuqondile ezibona ukuthi kuzwe ukuthi kuzwe ukuthi kutheni kwezinto eziphathelene ngekati. Indonga enkulu yokulayisha yachaze ukuthi izinga lokuthintana kwezinto ezidinga ukuthi zenzeke kancishwe ngoba ngamathuba amaningi.

Imithombo ephumalanga ngokulayisha iziprinta zokulayisha ezingenakho umoya nezicam yonke nokuthi zenzeke ngokuzenzekela

Ababhengeli bangeza ukulayisha kwekamera engu-6 neempalweni zokusebenza ezisenhlaniseniyo IoT. Lo mb innovations uses ibonakaliso elingu-Multispectral ukulondoloza ukuphansi kwephorosity kumatimela ngokwesibonelo PVC noma isiqingatha, ukuhlengisa ngokuzenzekelayo ubukhulu bekankatha ye-UV. Le ndlela ethilethiweyo yenza ukuba kube 99.4% yokuqala ngokwesibonelo ngenkathi iyahlula ukusebenzela kwezimoto ngama-31% ngoselenge esinye ( indloli ye-2024 yokuprinta ngokudityaniswa ).

Ukuthambeka kwe IoT, AI, neenkcazelo zokuprinta eziphathwayo ngokwekamera kuzindleko zokusebenza

Amaphrinta amaphatikitiwa IoT nezicam eziqinileyo kwenza kakhulu amaphrinta e-farm ngokuzenzakalelayo. Ngokwesicatshulwa esishicilelwe yikhowudi ye-WEF ngo-2022, le ndawo zenza ukunciphisa amaphoyinti omsebenzi ngemibili kumathathu futhi zilungisele ukuphakama okuncane kune 0.1mm noma ngelokhu kusebenza ngokuphelele. Amaphlatfomu amasha ahambisana ne-AI enza ngemakawunti amaphrinta angapiliwe ngamahora ngoba kusebenzwa isicathami esingenhla sokucoca nezicam eziphathelene nezindleko zomsebenzi. Sicabanga ukuthi kunesheke esihle esisebenza kumqamatha ngokuthi lezi zicabho ezahlukene ziphumelelana. Idatha yamacam evela kumaginini ngokuwa isebenziswa ukwenza amacorrection okubangelwa kwezinye izilayini zokwenza, kwenza lezi zicaba ezithathwa ngokuthi ziyinhloko zokulayisha futhi zenza ngokuzenzakalela.

Isikhombisi Sokuqala

Yiyiphi indlela ebalulekile yokuthuthukisa amaphrinta amakhulu e-inkjet zamanje?

Izimprinta zokushuka zokushuka zemiga inkjet zinezinto ezintsha ngokuhlanganisa izikamera, ukuvakasha kwe-AI, nokulawulwa okuzenzekelayo ukuze kube lula nezixhumanisi zokushukela, ngaleyo ndlela ukunciphisa ukusebenza kwekudala.

Yini eza kusebenza ngokushesha kwezikamera kuzo zimprinta zokushuka zemiga ukulebenta ukushukela?

Izikamera ezihlanganisiwe zilondoloza imigqa yemiga fakwe ukushukela ngokucacileyo ngemva komsuka, ukulungisa ukugcwala noma ukungabi nalokho kudinga ukulungiselela nokulandelana.

Yini i-AI isenzo kuzo zimprinta zokushuka zemiga?

I-AI kuzo zimprinta zokushuka zemiga isiza kumakoti ukulungisa imibono yekugcina nokulungisa ngaphambili, ukulandelela ukusebenzela kwezinto fokuthi ukunciphisa amaphutha.

Yini lezo zinto ezintsha zokwenza ngokusebenza kwezemvelo?

Ukuthi kuhlanganwe kwezikamera, i-AI, nezinhlelo zokuxhumana zilula izindleko zokuthiwa, izinto ezingenakudala, nezindleko zokushisa, okungenzeka ukuthi kube khona ukusebenza kwezemvelo.